Painting an elevator meant ‘swing time’ on a flying scaffold in the wind

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By Ronald Ahrens

This photo from the Tillotson Construction Company archives shows two painters on a flying scaffold at an undetermined elevator.

The following passage is by my Uncle Merle Ahrens, who recalls spending the summer of 1955 with my Uncle Mike Tillotson, painting elevators in Nebraska:

When Michael and I started work, all the concrete pouring was complete and we were given the task of painting the outside of the whole elevator. We painted it using a lime-base whitewash.

We had to crawl over the edge of the top of the tank onto a flying scaffold. The scaffold was held up by a pair of rope block-and-tackles connected to a pair of wood beams that were extended about two feet over the edge of the tank. The wood beams extended about ten feet inboard and were weighed down with sandbags to keep the scaffold from falling. The scaffold was made up of a pair of two-by-twelve boards with a metal frame at each end and two-by-four railings around it. The rope block and tackles were attached to the scaffold on the ground. We had to pull the scaffold up to the top every time for each ten-foot width we painted.

There was an old man on the ground who mixed the paint and pulled it up to us in a five gallon bucket. He had a harder job than we had. All we had to do was brush on the paint and pull the rope to release the half hitch that held up the scaffold and let gravity work to lower it. The “flying” part of flying scaffold was when the wind was blowing. You would fly halfway around the tank.

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Merle Ahrens in 2011 at his home in Titusville, Florida.

Every night we would take off our Levi’s and stand them in a corner. There was so much paint on them! Yet one pair lasted all summer.

After a couple of months we finished painting the elevator in Lincoln and went to David City to paint another grain elevator. This time we used a new latex paint. It was very slow-drying and the wind kicked up a lot of dust. The elevator ended up white with grey stripes.

We kept hearing of accidents at other sites. One man [Larry Ryan]was said to have fallen from a plank used to walk between the tops of two tanks. He was wearing new boots and slipped.

Another was killed when roofers removed the sandbags holding the beam for the flying scaffold so they could hot-tar the roof.

A couple more were hurt while riding on a bucket and the clamps holding the cable slipped. The clamps were installed wrong.

I do know for a fact that one worker at Lincoln was hit in the face when a five-gallon bucket with concrete in it fell while he was using a rope and pulley to lift it overhead.

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Painting a concrete grain elevator in Lincoln, Nebraska

Uncle Tim Tillotson recalled the challenge of painting while the scaffold flew back and forth in the wind. “When you’d come back you’d get a few licks in with the brush,” he said.

Did shacks temporarily shelter workers at Tillotson’s Vinton Street site?

Vinton Street Shacks

By Ronald Ahrens

This photo from Tillotson Construction Company’s archives looks south from the site of the Vinton Street elevator, completed in 1950. On the far right you see the main house, which is finished but for windows. The driveway is formed up. Leftover rebar is in the lower left and scrap is heaped in the center.

It’s unknown whether the silver trailer was being used in connection with the job, perhaps as an office. The black car, which could be a 1938 Buick, and the ugly-duckling blue-gray car, which could be a Plymouth (or maybe a Hudson?)–did they belong to employees?

What especially intrigues us are the shacks along the street. Were they part of the job–again, as office space, or to accommodate  workers? Two of my Tillotson uncles have strained their memories but aren’t able to put together this part of the story, explaining why the photo was taken.

The Big Springs, Nebraska, elevator proved to be a Mayer-Osborn Construction job

The Cheppell, Nebraska elevator built by Chalmers & Borton

The Chappell, Nebraska elevator built by Chalmers & Borton. 

Story and photos by Kristen Cart

My grandfather William Osborn built an elevator in the western Nebraska town of Chappell, according to my dad Jerry Osborn. Dad’s recollections have guided our search thus far, for Mayer-Osborn elevators. Surely over the kitchen table he heard the names of towns where his absent father had construction jobs. Or perhaps he saw the postmarks of letters sent home.

Chappell was probably stamped on one of those postmarked letters, or it was the nearest town with a motel, because when I went to visit in 2011, there was nary a Mayer-Osborn elevator in evidence. Impressive elevators there were, but I found out later that they all had the ubiquitous Chalmers & Borton nameplate, the trademark of Grandpa’s biggest competitor.

The Mayer-Osborn elevator lacked the annex when it was first built. It is the same plan as used in McCook, Neb. and Blencoe, Iowa.

The Mayer-Osborn elevator at Big Springs, Neb. lacked the annex when it was first built. It is the same style as used in McCook, Neb., and Blencoe, Iowa.

One stop east on the rail line, however, was a large, handsome elevator that looked like one of Mayer-Osborn’s jobs. It was the spitting image of the first elevator Grandpa built on his own at McCook, Neb. The first time I saw it, I was curious enough to snap a photo, but identification was going to wait for another year. My dad knew nothing about Big Springs.

When Gary Rich, a contributor to this blog, looked into the builders of the elevators he photographed, he solved the mystery. He identified the Big Springs elevator by its manhole covers inside the driveway, each embossed with “Mayer-Osborn Construction, Denver, Colo.” above the Hutchinson Foundry stamp.

The Big Springs, Neb. elevator in October, 2012

The Big Springs, Neb., elevator in October, 2012. 

I paid another visit to Big Springs last fall after our Wyoming elk hunt. We didn’t get any elk, but I did get some nice photographs of the elevator. It was a sleepy Sunday with no one around. Next time, perhaps I can see inside.

It is an honor to pay respects to my grandfather’s enduring work. It is living history of a kind that is rarely noticed or mentioned. Once gone, it is scarcely remembered except in dusty repositories of pictures, and in mostly forgotten stories.

At Big Springs, Neb., that day of fading away is still far off in the future.

The Vinton Street elevator’s driveway took special planning before construction

 

Vinton Street Drive way

By Ronald Ahrens

The Vinton Street elevator‘s driveway required the building of plenty of formwork before concrete could be poured. Here we see two men making final preparations. One is sweeping the deck, while the worker at the lower right is perhaps using a tool. The unknown photographer’s shadow intrudes into the lower left part of the frame.

Records show that 17 cubic yards of concrete were allotted for the driveway and the elevator’s work floor. The amount of reinforcing steel was not recorded.

A truck shed was then built. Although we lack a photo of it after completion, the record does show that Johnson Overhead Doors were to be installed, one at each end of the shed. And of course a scale was part of the package.

A Mayer-Osborn superintendent’s budget, from the back of a notepad

Ed Christoffersen papers008Story by Kristen Cart

On a slip-formed concrete elevator job, the superintendent was not expected to be deskbound. So it wasn’t a complete surprise to find a pay account jotted down on the back of Edwin Christoffersen’s handy notepad. His letters home probably came out of this paper supply, assuming he had time to write them.

The Cordell, Okla., elevator was built in 1950, when Edwin  Christoffersen took charge of the job for Mayer-Osborn Construction.

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Richard “Dick” Osborn

It is easy to forget that times were so dramatically different then.

We were entering a frightening time, with the Korean War looming. Edwin’s nephew, my dad’s brother Dick Osborn, was putting on a uniform to go fight, taking a break from building elevators for the company.

Our country was pulling out of a period of deep recession and unemployment. Air travel was a luxury, but in no sense was it the comfortable experience we have now. Airplanes were loud and flew through the ugly weather, instead of over it. In the book “Fate is the Hunter,” Ernest K. Gann recounted the very real perils of flight in those days. He made it seem all too real in his excellent book.

Ed’s notepad recalls a bit of aviation history. Deco style was modern then. In small print, it even says “Made in U.S.A.”

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Ed’s accounting.

On the reverse of this nearly empty pad of stationery, which miraculously survived for over sixty years among Edwin’s papers, is what appears to be an account of a monthly budget. It seems pretty clear that Ed would have been paid decently. The “coolies,” as they were called, did the physical labor and made $1 an hour. My dad, Jerry Osborn, got that job for one summer, and he didn’t get any special favors, either. The term was not a racial one in those days–it described the work, mostly done by local farm boys.

Edwin added up a sum exceeding $40 per month–perhaps it was what he had left over, after paying the bills. He came up with $170. Was this tally a payroll for his workers? Or was it a budget for his personal use? Did it record expenses for the Cordell project? It is hard to say.

In 1950, you could drive a good used car off the lot for a few hundred dollars, though a new Cadillac would have been out of reach for most people at over $3000. Maybe Ed had money left over to go get rowdy after work. Or maybe he could buy a good shotgun for his favorite pastime, which was hunting.

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Dick Osborn and Edwin Christoffersen nab a coyote.

I wish to thank Diane Osborn Bell for the pictures of her father, Richard “Dick” Osborn. Ed Christoffersen also kindly shared some of his dad’s personal papers, for which I am grateful.

It’s a truly illuminating way to look at man’s life and his work.

Successful concrete tests yielded an enduring elevator at Cordell, Oklahoma

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Story by Kristen Cart

During a recent visit to Nebraska, Dad and I met with the son of Edwin Louis Christoffersen to go through family pictures. Young Ed produced a treasure from among his father’s personal effects. Edwin Christoffersen was superintendent for the Mayer-Osborn Construction job at Cordell Okla., and among his duties was the engineering of a safe and durable elevator. Testing the concrete from a given supplier was of paramount importance.

This logbook shows the results of the testing for each part of the elevator’s structure. It is a fascinating bit of engineering history, and it speaks for itself.

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Cordell concrete tests006You will notice that the date and time of day was included in the calculations for each test. This is how we were able to determine when the Cordell elevator was built.

While a number of factors were recorded for each test, it is not clear to us what each term meant. Perhaps some of our readers can explain the process to us.

It is a true privilege to see some of the engineering practices in use during the 1950s, at a time when slide rules did the work of computers, yielding sufficient precision to send our astronauts to the moon in the following decade.

These builders, engineers, and innovators were pioneers, working at the pinnacle of their profession. We wish to thank Ed Christoffersen for sharing this priceless piece of history.

Newspaper clippings of the Lincoln, Nebraska, elevator show standard construction methods

Story by Kristen Cart

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Omaha World-Herald

Among Edwin Christoffersen’s papers were clippings from the Lincoln, Neb., elevator construction site. While this was a Chalmers & Borton project, the clippings showed an impressively large elevator in the last stages of construction.

The story of a competitor’s biggest local project would have been of great interest to Ed, a superintendent for the Mayer-Osborn Construction Company. There is little doubt that Mayer-Osborn would have tried to get this contract. However, Chalmers & Borton frequently built the largest elevators.

It appears that the continuous pour was nearly complete for the huge structure, and that the planks were installed either for decking for the crews, or for the final pour which would cover each bin with a concrete cap. Once the concrete cured, final “wrecking out” would remove the forms.

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Omaha World-Herald

The headhouse was already in place, so the elevator was very close to completion. What cannot be seen is whether equipment that would come from subcontractors for installation in the headhouse and pit had yet arrived, and of course the run that would top the elevator and provide for grain distribution was yet to be finished.

The images provide a rare glimpse of the process, one that Edwin Christoffersen saw fit to preserve, much to our delight. This is a breathtaking view of a moment in time when America built with intrepidity and confidence, and left us with a towering legacy in the Plains.

Mike Tillotson remembers Flagler (1953), Albert City (1954), and Lincoln (1955)

By Mike Tillotson

I don’t have access to a computer nor know how to use one. I barely get a radio signal, and my tin-can barb-wire phone is not always clear here in the hills either.

As for the elevators I was thirteen on my first summer with my brothers. I just graduated from Grade School. Our Father helped his Father build Wood Elevators, and often was told to put out that cigarette.

Mike stands at the center of the frame while Tim captures Charles just after he has taken a rest break on the way to Flagler.

Mike stands center-frame while Tim Tillotson captures Charles after a rest break en route to Flagler with the ’53 Ford and mystery trailer.

We headed for Flagler, Colorado; seventy five miles East of Denver. Charles was driving a 53 Ford 4-door our Father bought for him. Two-tone tan that Charles had nosed, and added fender skirts, and a continental kit. We were pulling a sixteen foot trailer that we lived in for the summer.

We were paid $1.00/Hr.–60 Hrs./Week with time and one half over 40 hours. I was the time keeper, and drove a tractor with a front-end loader. I filled up the three-bag concrete mixer with sand. Someone else put the cement and limestone in the hopper. We mixed our own concrete because we were in the middle of no-where.

I remember the Super catching me putting pennies on the rail track, and helping me with the time-sheet so I could go to Denver with my brothers for the week-end.

Tillotson Home

The Tillotson home in the Ponca Hills north of Omaha. Mike still lives there. 

I remember Charles had a girl-friend, and when we came back to Omaha in September; she came in to visit him. When Charles went to meet her at the place she was staying; Sharon went with him. When Charles and Sharon met her she said she forgot something in her room, and went back to get it. After waiting about one half hour Charles sent the door man to the room. He returned and said the room was empty, and the window was open.

You have to remember this was 1953 when we were at the age of innocence, and life was pure and simple.

The following summer (1954) we went to Albert City, Iowa, 75 miles North of Council Bluffs. We rented rooms in a private home. We worked with a 20 something guy that ran the winch pulley bucket to the top of the elevator as it progressed, and brought building materials down. We also rode the bucket up and down to get on deck. The elevator bens were 125 feet to the top with a Head-House of 75 on top of that.

The winch guy went to work on another elevator the Company had going in a town about 30 miles away. This was an addition to an existing elevator–an add-on.

At noon one day he went to the top with new boots on. There were four or five planks at the top from old to new grain bens.

No hand rails or anything. They were not required at the time. I doubt OSHA even existed. He either fell or jumped going from old to new.

Some said he might have tripped with the new boots.

Charles and I bought a nice 40 Ford sedan for $75.00 off a used car lot. He didn’t want to use the 53 any more than necessary. Coming back to Omaha one week end we were zipping down a country road with corn as high-as-a-sky and started through an intersection with no stop signs.

It could be Mike waving at the photographer in this photo from atop the Flagler annex. The Ford and 16-foot trailer are also evident.

It could be Mike waving at the photographer, who is perched atop the Flagler elevator, built in 1950. The foundation for the new annex is seen at lower left.

We got broad-sided by some farmer who put us in a ditch; up side down. Later in the day when we crossed the Mormon Bridge in North Omaha; one of us reached through the front of the car to pay the Toll. The windshield was gone.

The next summer (1955) I worked in Lincoln, Nebr. by myself. My sister Mary’s future brother-in-law Merle worked on the job also.

The Elevators at that time required about 12-15 men per shift. Two shifts per day–twenty four hour continuous pour. Usually about 18-20 days to get to the top of the tanks. The jacks that raised the forms were all manually operated. Today with the advanced electrical operated jacks the number of men required is probably half.

That is the story of my teenage years in MAYBERRY.

The Cordell, Oklahoma elevator project fused engineering prowess with family ties

Story by Kristen Cart

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Edwin Christoffersen was the superintendent on the Mayer-Osborn Construction project in Cordell, Okla. in 1950. His son and namesake kindly provided a notebook that gave a glimpse of the concrete engineering that went into the elevator. By trial and error, the company learned best practices, creating an enduring structure which would still operate more than sixty years later.

Edwin Louis Christofferson was the son of Jens “James” Lauritz Christoffersen, a first generation American who farmed and operated a farm stand in Fremont, Neb. Edwin was one of nine children. Ed’s sister Alice married William Osborn in 1923.

When the Mayer-Osborn enterprise was in full swing, Bill Osborn tapped relatives to manage projects or to provide manual labor. He followed a common practice.

Sons Dick and Jerry Osborn worked at various times building elevators. Bill Osborn entered partnership with Eugene Mayer, the brother of Joseph H. Tillotson’s wife Sylvia. At the Tillotson Construction Company of Omaha, Bill Osborn worked with Iver Salroth, husband of Emma, a Christoffersen cousin.

Naturally, when the opportunity arose, Ed Christoffersen found employment with his brother-in-law’s company an attractive proposition.

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Edwin Louis Christoffersen with his only child.

Ed’s son has kept a number of Mayer-Osborn keepsakes, in memory of his dad, who died when he was still quite young. One intriguing item was the logbook that Ed kept for the Cordell, Okla. elevator, recording concrete tests.

Various sand, gravel, and concrete mixtures were tested to a failure point to determine the ideal formula for a given project. The date and time of day was recorded for each test. In this journal, we discovered the year of construction for the Cordell elevator.

The elevator business brought families together to accomplish a common goal, and now, many years later, writing about the elevators brings the builders and their sons and daughters together again. The memories are kept in small personal repositories of clippings, photos and documents, and in tales of the job, and are captured fleetingly before the witnesses leave us.

Looking up at these great landmarks, we also look up to the patriarchs who built them, with respect, and awe.

Go West, young men, to Flagler, Colorado, and build a grain elevator!

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What could help the three teenaged sons of Reginald and Margaret Tillotson sons to grow up? Nothing better than going from Omaha, Neb., where Tillotson Construction Company was located, to Flagler, Colo., to build the annex to a grain elevator in 1953.

Charles, 18, Tim, 16, and Mike, 13, drove across the Great Plains in a new Ford, towing the trailer that would serve as their home and the job office.

Having started for the company as an assistant carpenter when he was 12, Charles was already quite skilled in elevator construction techniques.

But how did they fare for themselves? For instance, what did they eat during their weeks on the job?

“Regarding what we ate, I really don’t remember but it was probably beans and wieners,” Charles recalls. “We also ate at the local cafe in Flagler. That was when Tim and I weren’t screaming over to Elitches Park Outdoor pavilion in Denver (some 120 miles to the west) to squeeze in a night of dancing and return at daybreak to assume our work shift–no sleep of course. I think we left Mike alone in Flagler to fend for himself.

Mike spent many hours in the trailer, serving as timekeeper and reading hot rod magazines when he could.