A chance encounter with a Tillotson elevator in Jamestown, Kansas

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Sporting a fresh coat of paint, the trademark Tillotson elevator with its curved headhouse still operates. 

Story and photos by Kristen Cart

On our last elevator road trip, which our family embarked upon in October 2012, we visited many of our grandfathers’ elevator projects from the 1940s and 50s. But we also amassed a photo collection of elevators we could not place. Either the grain cooperatives were closed for business on a Sunday, or the elevators were retired, or we didn’t have time to stop for an interview. So the photos languished for most of a year, until Ronald Ahrens and I could identify them, even though we strongly suspected that the structures were the works of one of our grandfathers.

One of the mystery elevators was a pure white example, located in the north-central Kansas town of Jamestown. Ronald’s uncle, Tim Tillotson, recently handed us the Omaha builder’s construction specifications, which finally identified this handsome elevator as a project built in 1953 by the Tillotson Construction Company.

A smaller elevator stands on a branch of the rail line. It's builder is unknown.

A smaller elevator stands on a branch of the rail line. It’s builder is unknown.

The Jamestown elevator stands not far from a companion elevator, rising alone on a fork of the railroad track. The smaller elevator was built in a straight-up style that predates the more common Tillotson style, and it’s provenance is unknown. It is reminiscent of the style of the elevator built by Tillotson Construction in Greenwood, Neb., but without the curved headhouse. But it also recalls several Chalmers and Borton examples.

It is our good fortune to have the detailed specifications for the Jamestown elevator. Thanks to the Tillotson Company’s meticulous record keeping and the decades-long survival of the records, we can share the construction details of this remarkable structure. The specifications, for the engineering-minded among our readers, are presented below.

Capacity per Plans (with Pack) 155,320 bushels

Capacity per foot of height 1581 bushels

Reinforced concrete/plans (Total) 1530 cubic yards

Plain concrete (hoppers & liner) 17 cubic yards

Reinforced steel/Plans (includes jack rods) 69.38 tons

Average steel per cubic yard of reinforced concrete 90.6 pounds


Steel & reinforced concrete itemized per plans

Below main slab 4260 lb/52 cu yd

Main slab 19,427 lb/160 cu yd

Drawform walls 89,400 lb/1107 cu yd

Work & driveway floor (including columns) 1997 lb/18.5 cu yd

Deep bin bottoms 5236 lb/28.5 cu yd

Overhead bin bottoms 3175 lb/24 cu yd

Bin roof & extended roofs (or corner) 5139 lb/37.4 cu yd

Scale floor (complete) 292 lb/4.8 cu yd

Cupola walls 4897 lb/52.5 cu yd

Distributor floor 1530 lb/11 cu yd

Cupola roof 2207 lb/14 cu yd

Miscellaneous (boot, leg, head, track sink, steps, etc.) 1205 lb/20.3 cu yd (excluding track scale)

(At the head of the column on the next page, the Jamestown elevator was described thus: “Clifton Imo plan; Like Meno but split dust bin for Bin #17”)


Construction details

Main slab dimensions (Drive length first dimen.) 54 x 51 feet

Main slab area (actual outside on ground) 2625 square feet

Weight of reinforced (total) concrete (4000#/cu yd + steel) 3130 tons

Weight of plain concrete (4000#/cu yd) 34 tons

Weight hopper fill sand (3000#/cu yd) 684 tons

Weight of grain (at 60# per bushel) 4660 tons

Weight of structural steel & machinery 18 tons

Gross weight loaded 8526 tons

Bearing pressure 3.25 tons per sq ft

Main slab thickness 21 inches

Main slab steel (bent) 1 in diameter at 7 inch o.c.

Tank steel at bottom (round tanks) 0.5 inch diameter at 12 inch o.c.

Lineal feet of drawform walls 514 feet including exterior

Height of drawform walls 120 feet

Pit depth below main slab 15 feet 9 inches

Cupola dimensions (outside W x L x Ht.) 22.25 x 42.5 x 26 feet

Pulley centers 152.66 feet

Number of legs 1

Distributor floor Yes

Track sink Yes

Full basement Yes

Electrical room Yes

Driveway width–clear 13 feet

Dump grate size 2 @ 9 feet wide

Columns under tanks size 16 inches square

Boot — leg & head Concrete

(The remaining specs were noted “same as Meno.” The Meno specifications are given below.)

Machinery Details

Head pulley 72 x 14 x 4 7/16 inches

Boot pulley 72 x 14 x 2 3/16 inches

R.P.M. head pulley 42 rpm

Belt 14 inch 6 ply Calumet

Cups 12 x 6 inch at 9 inch o.c. Howell

Head drive 40 horsepower

Theoretical leg capacity (cup manufacturer rating) 7500 bushels per hour

Actual leg capacity (80 percent of theoretical) 6000 bushels per hour

Horsepower required for leg (based on above actual capacity plus 15 percent for motor) 27.75 hp

Man lift 1.5 horsepower Ehr

Load out scale 10 bushel Rich

Load out spout 10 inch W.C.

Truck lift 7.5 horsepower Ehr.

Cupola spouting 8.25 inch W.C.

Truck lift 7.5 horsepower Ehr

Dust collector system Fan → Bin

Cupola Spouting 10 inch W.C.

Driveway doors Two overhead rolling

Conveyor Not required

(Items below were listed for Meno; it is not clear whether these were also built at Jamestown)


Also Built

60 foot 50 ton scale: 40 cu yd

2 sk’ing spts (scaffolding supports?)

Full specifications of Tillotson Construction’s elevator in Moscow, Kansas

The construction record was written with painstaking attention to detail.

The construction record was written with painstaking attention to detail.

Our friend Linda Laird has asked if the Tillotson Construction Company’s records included any Kansas elevators. The answer is yes, and here’s an example.

In 1948, Tillotson built an elevator of reinforced concrete at Moscow, in the extreme southwestern corner of the Sunflower State. The plan’s basic aspects were as follows: four tanks of 14 feet in diameter, 120 feet in height, and an eight-foot spread. The driveway was was 13 x 17 feet and there were six bins over the drive. Another notation says “Ext. to roof.” This shows up on most other plans and is supplemented by “1/2 grain” or “for grain.” The final item at the head of the plan’s entry in company records notes “13 bins & dust bin.”  Here are all the data:

Capacity per Plans (with Pack) 100,000 bushels

Capacity per foot of height 1033 bushels

Reinforced concrete/plans (Total) 1070 cubic yards

Plain concrete (hoppers) 15 cubic yards

Reinforced steel/Plans (includes jack rods) 49.8 tons

Average steel per cubic yard of reinforced concrete 93.0 pounds

 

Steel & reinforced concrete itemized per plans

Below main slab 2850 lb/25 cu yd

Main slab 12,646 lb/91 cu yd

Drawform walls 68,424 lb/812 cu yd

Work & driveway floor (including columns) 1790 lb/14.5 cu yd

Deep bin bottoms 3740 lb/20.7 cu yd

Overhead bin bottoms 1733 lb/13.7 cu yd

Bin roof (corner) 2284 lb/23.1 cu yd

Scale floor (complete) 100 lb/3.0 cu yd

Cupola walls 3750 lb/40.0 cu yd

Distributor floor 1190 lb/5.0 cu yd

Cupola roof 890 lb/10.0 cu yd

Miscellaneous (boot, leg, head, track sink, steps) 100 lb/12.0 cu yd

Construction details 

Tillotson's Moscow, Kan., elevator, right, was built in 1948. The annex had to come later. Photo by Kristen Cart.

Tillotson’s Moscow, Kan., elevator, right, was built in 1948. The annex had to come later. Photo by Gary Rich.

Main slab dimensions (Drive length first dimen.) 40 x 45 feet

Main slab area (actual outside on ground) 1712 sqare feet

Weight of reinforced (total) concrete (4000#/cu yd + steel) 2190 tons

Weight of plan concrete (hoppers 4000#/cu yd) 30 tons

Weight hopper fill sand (3000#/cu yd) 260 tons

Weight of grain (at 60# per bushel) 3000 tons

Weight of structural steel & machinery 10 tons

Gross weight loaded 5490 tons

Bearing pressure 3.21 tons per sq ft

Main slab thickness 18 inches

Main slab steel (straight) 1 in diameter at 6 inch o.c.

Tank steel at bottom (round tanks) ⅜ inch diameter at 9 inch o.c.

Lineal feet of drawform walls 382 feet including exterior

Height of drawform walls 120 feet

Pit depth below main slab 11 feet 0 inches

Cupola dimensions (W x L x Ht.) 14 x 36 x 23 feet

Pulley centers 145.5 feet

Number of legs 1

Distributor floor Yes

Track sink Yes

Full basement Yes

Electrical room Yes

Driveway width–clear 12 feet

Dump grate size 2 – 6 x 11 feet

Columns under tanks size 20 inches square

Boot — leg & head Concrete

 

Machinery Details

Looking down the crowded streets of Moscow at Tillotson's elevator, far right. Photo by Kristen Cart.

Looking down the crowded streets of Moscow at Tillotson’s elevator, far right. Photo by Gary Rich.

Boot pulley 60 x 14 x 2 3/16 inches

Head pulley 60 x 14 x 3 15/16 inches

R.P.M. head pulley 42 rpm

Belt 14 inch 6 ply Calumet

Cups 12 x 6 inch at 8.5 inch o.c. Howell

Head drive 30 horsepower

Theoretical leg capacity (cup manufacturer rating) 66.0 bushels per hour

Actual leg capacity (80 percent of theoretical) 52.8 bushels per hour

Horsepower required for leg (based on above actual capacity plus 15 percent for motor) 23.3 hp

Man lift 2 horsepower Ehr

Load out scale Two 10 bushel Rich

Load out spout 8.25 inch W.C.

Cupola spouting 8.25 inch W.C.

Truck lift 7.5 horsepower Ehr

Dust collector system Fan → Air

Driveway doors Two overhead rolling

Conveyor Not required

 

Also Built

Office

Truck scale 45 x 10 feet — 50 ton