Tillotson’s Cedar Bluffs, Neb. elevator did without such luxuries as a central driveway or full basement

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By Ronald Ahrens

The reinforced-concrete elevator that Tillotson Construction Co. built for Farmers Union Cooperative Association for $60,000 in 1950 did without expensive options like an integrated central driveway, a full basement, and an electrically operated manlift. But it was still a substantial and well-made structure that continues in operation in Cedar Bluffs, Neb.

Nebraska 2020Today, according to Randy Carlholm, the co-op’s general manager and CEO, an electrically driven manlift serves in place of the original hand-operated one. Farmers deposit grain in the external enclosure, and it is conveyed below ground to the leg.

Our records say this elevator had four tanks, or silos, of 16 feet in diameter and rising 120 feet. Storage capacity was 130,675 bushels. There were nine internal bins. From outside it appears there are more tanks. Without a walk-through, we are unable to reconcile this discrepancy. Are we talking apples and apples here?

The construction process consumed 1,024 cubic yards of reinforced concrete and 44.19 tons of steel.

Another 2.3 yards of plain concrete went for the hoppers.

The main slab was 21 inches thick and covered an area 46×46 square feet to support a gross loaded weight of 6,365 tons. The pit was 16 feet 7 inches deep.

Atop the tanks, the cupola, or headhouse, measured 14 feet wide, 24 3/4 feet long, and 21 1/2 feet high.

This is a single-leg elevator with the boot and head pulleys spaced 150 feet apart. The boot pulley was 60 x 12 x 2 3/16 inches while the head pulley was 1 1/4 inches wider. The head turned at 40 rpm thanks to a 25-horsepower Howell motor. The pulleys carried an 11-inch, 6-ply Calumet belt with cups 10 inches wide and 6 inches deep spaced 7 1/2 inches apart.

IMG_20200104_100430644_HDRTheoretical leg capacity rated at 5,972 bushels per hour; actual capacity was 80 percent of theoretical, which rounded off to 4,780 (4,777.6) bushels per hour. This required just 22.3 horsepower.

J.B. Ehrsam and Sons Manufacturing Co. provided the hand-operated manlift.

The dump grate was 6 x 5 feet.

With the 10-bushel load-out scale and 8 1/4-inch spout, we can’t guess how long it would take to fill a rail car with corn, but a fascinating document we found suggests that filling a car with wheat would take about 80 minutes.

 

Farmers Union Cooperative operates a well-preserved Tillotson elevator in Cedar Bluffs, Nebr.

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By Ronald Ahrens

Ace scout Rose Ann Fennessy and I visited five Tillotson elevators in Nebraska’s Saunders and Butler Counties on Jan. 4. 

IMG_20200102_163303436The first was at Cedar Bluffs, a village of 600 overlooking the Platte River. The Farmers Union Cooperative Association location was quiet when we arrived around 9.30 a.m., so we invited ourselves to walk the site and take photos.

Cedar Bluffs is a smart-looking operation, as might be expected from “Nebraska’s Oldest Cooperative Since 1888.” The main house, about to celebrate its 70th birthday, and the annex that came along nine years later appear to be in fine shape.

Tillotson Construction Co., of Omaha, completed this 130,675-bushel elevator in 1950–a big year in eastern Nebraska: my grandfather Reginald’s company also built elevators in Bellwood, Aurora, Omaha, and Wahoo.

Nebraska 2020The Cedar Bluffs job is noteworthy for its rectangular headhouse. The company’s graceful signature, the oval headhouse, was still to be perfected.

Other elevators built in this same year–namely, Wahoo and Richland–reflect the movement toward ovalization.

Another unusual circumstance is the lack of a central driveway going through the structure. A note with the entry says, “Truck Dump Grate No Dr’way.”

A history on the co-op’s website shows that “Elevator C, the first concrete elevator” was built in 1950 for $60,000. The co-op, which dates from 1888, had paid $10,000 for a steam-powered elevator and sheds in 1915. In 1934, the 40,000-bushel Elevator A was constructed. Six years later, Elevator B was acquired from Updike Grain Co. for $5,000 but was “disposed of” later.

The co-op lists capacity of Elevator C at 110,000 bushels–a discrepancy when compared to Tillotson records.

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Without an integral central driveway, an outside dumping grate serves the elevator, now starting its eighth decade.

Cedar Bluffs was built on an original plan that included four storage tanks of 16 feet in diameter and reaching 120 feet in height.

In 1950, a concrete elevator was a big splurge for a small co-op. Besides no central driveway, Cedar Bluffs did without the luxury of an electrically operated manlift–it was hand-operated.

The 300,000-bushel annex and the grain dryer were added in 1959 for $150,000. It is unknown who did this job; the manhole plates are blank. We do know that Tillotson was pretty much finished with new construction by then.

We hope to learn more. Meantime, this is the first of two posts from Cedar Bluffs. Complete specs will follow.