The Tillotson elevator in Hinton, Iowa, is fully upgraded to fulfill today’s mission

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Story and photos by Kristen Cart

The Hinton, Iowa, grain elevator, anchoring the eastern verge of town along U.S. 75 in western Iowa, looks very little like it did when it first rose in a continuous pour over the flat surrounding farmland. Conveyors and legs and platforms stick out at odd angles from the headhouse–distribution central for the sprawling complex of elevator, drier, and annexes. The long row of grain storage bins and equipment deeply overshadows the eastern side of the highway, which zips past the center of town without a nod to the businesses along the main streets to its west.

An elevated conveyor crows in red lettering, “Floyd Valley Grain, L.L.C.,” where it may be easily read from the road. To drive the point home, two dedicated locomotives parked upon the nearby rails are painted bright red in the company colors and sport the company name. This cooperative, the advertising seems to say, is the true center of town.

DSC_6412Innovation and modernization bristle from every side of the old Tillotson elevator. The externally installed legs (the parts of an elevator that lift the grain during the loading process) are a later modification taken to prevent grain dust fires: the moving parts that may heat up, such as bearings and motors, are no longer confined in an enclosed space with combustible grain dust. The various conveyors connect to newer annexes that were built when the storage demand outgrew the original elevator. The entire complex has become a far greater enterprise than our grandfathers, builders of the original structures, ever envisioned.

I paged through the Tillotson Construction Company records, preserved in handwritten and carefully photocopied pages, looking for the building specifications for the original Hinton elevator. Unfortunately they were not preserved with the rest. But we know it is a Tillotson elevator from a news item about an accident at the construction site where a man fell to his death in 1954. Perhaps records pertaining to the subject of a potential lawsuit were not with the rest of the file.

The elevator follows a well-tested design, and like the majority of the later Tillotson elevators we have studied, it still serves. It is a fitting testament to the engineering pioneer that was Tillotson Construction Company.

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A Tillotson elevator, fully accessorized when new, remains on call for extra capacity in Cavalier, N.D.

My uncles have said Tillotson Construction Company built elevators in a swath extending from Alberta, Canada, to the southeastern United States. Records show activity in Estill, S.C. and Millet Ville [sic], S.C., for example, but we haven’t seen anything to substantiate the claim about Alberta.

IMG_6962Tillotson was active in North Dakota, though. In 1948, the company built an elevator in Cavalier, N.D. Named for the early settler Charles Cavileer, this town of about 1,300 people–the seat of Pembina County–is located in the extreme northeastern part of the state, about 20 miles from the United States-Canada border.

After finding the elevator on Google Maps, we made a phone call to the CHS, Inc., on Airport Road, in Cavalier. Scott Hansen, who answered, said the complex, pictured above, has capacity for 460,000 bushels, and the old concrete elevator is used for extra space during the harvest.

The record shows it was built on Tillotson’s Sheldon, Iowa, plan with four tanks, each being 14.5 feet in diameter and standing 102 feet tall. Overall capacity was rated at 93,700 bushels.

The job required 1,027 tons of reinforced concrete and 55.13 tons of steel.

At 18 inches thick and covering 1,768 square feet, the main slab supported a gross weight as as high as 5,321 tons. Eight bins were overhead in the 12-by-17-foot driveway.

IMG_6961Crowning the main house was a cupola, or headhouse, of 15.5 x 32 x 22.5 feet, and the pulley center in this single-leg elevator was 127.0 feet above the floor.

Boot and head pulleys were 60 x 14 inches, but the head pulley’s axle diameter of 3-7/16 inches was 1.25 inches greater than the boot’s.

The 14-inch, 6-ply Calumet belt had cups of 12 x 6-inches spaced 10 inches apart. A 20-hp Howell motor supplied the drive in the headhouse. Actual leg capacity was 4500 bushels per hour.

A 2-hp motor operated the man lift. (Lifts in some Tillotson elevators of this era were still hand-operated.)

Cavalier was a fully accessorized elevator, with a 10-bushel load-out scale, an 8-inch load-out spout of 10-gauge steel, and 14-gauge cupola spouting. There was a 7.5-hp truck lift and a dust collection system consisting of a fan, column, and bin.

In the space for remarks at the page’s bottom, we find written, “One end round on cupola.” Yet the photo shows both ends are rounded.

How we would love to know the job’s cost! Alas, a call to the Pembina County historical society revealed that all old copies of the Cavalier Chronicle are out of our reach on microfilm.

A mystery unfolds at the Tillotson elevator of Blencoe, Iowa

This elevator is attributed to the Tillotson Construction Company of Omaha, but evidence points elsewhere

This elevator is attributed to the Tillotson Construction Company, but evidence points elsewhere.

Story and photos by Kristen Cart

In an earlier post, we showed that the elevator built by the Tillostson Construction Company in the northwest Iowa town of Blencoe had a structural failure prior to completion. A photo provided by Tim Tillotson showed that the concrete slumped over the driveway after the slip-form pour had progressed considerably past the point of failure. Construction would have halted there. The question of how the elevator was completed was never answered.

In the company records we have, the specifications log ended by 1956, while the company continued to build elevators beyond that date. So later records are lost to us. Tim Tillotson estimated that this mishap occurred in about 1955. I discovered, on review, that Blencoe was not in the specifications at all. Why?

A photo of the manhole cover on the rail side of the elevator could provide the answer. It is not typical for Tillotson elevators to have exterior manhole covers on elevators of this type, so the existence of these was a little surprising. More shocking was the identity of the company that placed them.

"Grain Storage Const. Co, 1959, Council Bluffs, Iowa" is embossed on the manhole cover

“Grain Storage Const. Co, 1959, Council Bluffs, Iowa” is embossed on the manhole cover.

The Grain Storage Construction Company of Council Bluffs, Iowa, is not familiar to us. It may be the company called in to repair the damage when the failure occurred.

We don’t know if Tillotson Construction was fired on the spot. But it is also possible that Tillotson was given a second chance–the design of the elevator clearly follows the trademark Tillotson design, whether copied by some one or built by the original contractor.

I wonder if the original repair destroyed the structural integrity of the elevator, and Grain Storage Construction was brought in to replace two of the bins. We know it was a later job because of the 1959 date on the manhole covers. Unfortunately, I made my visit on a Saturday, and the co-op was closed, so there was no one there to ask.

It is a beautiful, functional elevator today. It stands beside the older Mayer-Osborn elevator, which is also clearly in use sixty years after it was built. Both elevators had problems during construction, but the capacity was urgently needed, so both projects were finished. How the Tillotson elevator ultimately became a Grain Construction Company branded elevator is a mystery we will try to solve in a future post.

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A low-wing airplane sped up business for Tillotson Construction Company

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Commentary by Tim Tillotson

Note: What follows is from a phone interview on May 14. Here, Uncle Tim recalls flying with Tillotson Construction Company’s pilot Ted Morris.

I remember taking a few trips in that Navion with him. It was one of the last planes Dad bought, the only one with a low wing. That Navion was fast, too, a faster plane. I remember being with him somewhere–where the hell were we?–trying to find a spot to land and picked a spot that looked absolutely wonderful from up there. We didn’t realize till we were almost on the ground that the spot had three-foot-tall grass. We went plowing through that grass and also an electric fence that was in the middle. We had to plow our way out.  

Dad [Reginald “Mike” Tillotson] could never get a license because he had double hernia and all that. Ted was our pilot and we also had Marvin Melia, he flew dad, too. Marvin was giving me flyin’ instructions. We’d go out there to the airport, North Omaha. Marvin’s the one that flew Dad around. They didn’t fly every day, or every week necessarily. He’d been flying Dad two years before. 

Ted came back from KS one time in that Navion, and he said something about, “Let’s go home fast.”

So he’s flying like 200 feet off the ground, really a lot of fun. He radioed in to get clearance for landing, and the communication that came back said, “Where the hell are you? We cant pick you up on the radar!”

Ted said, “I guess we better get up off the deck so they can see it.” 

Neglecting to lag an elevator’s head pulley led to disaster in Bellwood, Neb.

Commentary by Tim Tillotson

Note: What follows is from a phone interview on May 14. He tells of a grain elevator repair job undertaken for Ted Morris, who by 1959 was a former employee of Tillotson Construction Company.

From left, Tim and Chuck Tillotson and La Rose Tillotson Hunt in 2012.

From left, Tim and Chuck Tillotson and La Rose Tillotson Hunt in 2012.

Ted Morris was the pilot. He worked in the office with Wayne doing the drawing and getting the specs together. He flew Dad when Dad would go out to the jobs. Ted used to take me flying out to the job. He was a fun guy, good natured. He tried going into business himself. Matter of fact, when Mart and I got married, we went out to York, Nebraska, to do a repair job that he had a contract on, in the dead of the winter. That was in ’59. It was Bellwood–the one that had the explosion. It blew the damn headhouse apart. Mart and I were married in November ’59 and we went out.

They were dumping grain in the drive pits to feed it up to the tanks. It was cold and also windy, I believe. When they rolled the damn overhead doors down to shut off the wind tunnel through the drive, the dust built up and that was also a job … I don’t know who decided not to lag the head pulley; it’s like putting a tire on a steel wheel. I don’t know what the hell was supposed to be such a big savings. I don’t know we were the only ones that did it, the other grain elevator contractors did, too, they quit lagging the head pulley. That big pulley would slip for a little bit till it got some speed up. Eventually, they found out the hard way, it was taking the facing off the back of the belt and exposing the fiber web in it. The damn web spots would get hot and start on fire.

Conveyor_head_pulley_lagging_for_V_shaped[1]They called it lagging because they’d fasten or wrap a lag of grain elevator belt around real tight like a rubber tire to give it grip.

When I say we would lag the pulley, we didn’t do it. Where we purchased the pulley, they did it before they shipped. There was supposed to be some kind of cost savings. When you’re trying to pull 110, 120 foot of belt, with grain, it takes quite a bit to get thing rolling.

I guess because of the wind, they closed the overhead doors. The dust built up from the trucks just dumpin’ that grain, you can imagine, and it built up, The fire actually started in the boot pit. They were running that grain up, and I think they stopped the belt for a little bit because somebody went down into the pit to grease the bearing, and there was a fire and it exploded. It slammed him into the little steel ladder. The fire went right up the leg well, which was full of dust, and it just blew out in the headhouse.

The distributor floor was quite a height off the roof deck in the headhouse, and of course it was up overhead. You had to have some heights for the spider legs that went out to the tubes. That’s where it did its big explosion. It had enough force to actually bulge the headhouse walls. The distributor floor was concrete but held in place by a key way in the headhouse wall. They call it a key way when you slip the headhouse walls at a certain level. You put tapered two-by-four blocks in the forms that you could peel out later like teeth, so when you poured the floor it went into the keyways and that’s what held the distributor floor walls up. The explosion bulged the headhouse walls out so that they turned loose that distributor floor, which left it standing on the feed pipes that went into the tanks.

I’m trying to remember if Bellwood was the one with the galley out to the annex blowing the windows out of it, and it knocked the tripper–a little feeder that went out across the annex building and would fill whatever tanks you wanted–off its tracks.

The Bellwood Gazette reported the Holland Brothers' elevator fire in 1902.

The Bellwood Gazette reported the Holland Brothers elevator fire in 1902. It was the third elevator that had burned “inside of a year,” and as the town was gaining such notoriety, the Gazette was considering becoming a daily paper.

They were doing the repair on it. I think we pulled off because the temperature was so damn low you couldn’t put your bare hand on a piece of metal; it would stick. I remember we come back into Omaha and wasn’t out there that long. Mart and I came back to Omaha, stayed at my Uncle Ralph (Hassman’s) house, Johnny’s dad, before we got that apartment on the second floor of an old house that was turned into an apartment on Izard Street. That’s when I went to work for Leo A. Daly, the architects, in Omaha, for $300 a month. I went to work for them on the drawing table.

We were actually in York. It might have been a different repair job. Now that I think about it, I’m not even sure it was one of Dad’s elevators. We were married on Armistice Day of ’59. We had to be out there in December. I was working for Daly maybe a week when Dad passed on January 5, 1960.

The York job was a repair, and it was a repair from an explosion but nothing compared to Bellwood. I remember we were up in the headhouse when were there. The one asshole I didn’t know, and either did the other guy. He loaded, like, a shoebox on the floor with acetylene ’cause it’s a heavy gas, and it laid down in that box, and he turned around and threw a match over there and that that box blew up. I damn near ran off the frigging roof to get out of that headhouse. He thought that was so damn funny. I was about ready to bust him. I don’t like his sense of humor.  

Ted wasn’t doing well at the business. I remember a time or two he called Mother. He was distraught, he wasn’t making it. I don’t remember what happened to Ted.

Making sense of a chimney near a wooden elevator in Alta, Iowa

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Commentary by Tim Tillotson, photo from the Neil A. Lieb archive

Note: What follows is from a phone interview on May 14. Uncle Tim is speculating about the reason why some Tillotson Construction Company employees stayed behind for this small job after completing the concrete elevator at Alta, Iowa, in the summer of 1950.

That chimney is probably about 30 inches in diameter. They’ve got a mortar mixer down there for masonry, a hand line going up, and the framework is scaffolding. The building in front is eight-inch block. Every three blocks is two feet. The building is 12 foot to the eaves.

There’s a reason for that damn stack, and it’s got to have something to do with fire down below. [Brother] Charles [Tillotson] said it could’ve been an iron-working shop.

Why does that car have chock blocks front and rear? Is it some kind of an anchor? It’s a 1935 or 1936, possibly DeSoto.

If you were burning coal, you wouldn’t get sparks. Maybe they were baking bread, cornbread. They’re carrying that stack high enough to get above the wooden elevator. What the hell it could be made of to be that thin and not be braced?

I don’t understand what’s with the masonry mixer down there. If that stack, for example, was a heavy metal tube, I don’t know that you could plaster it.

Tillotson Construction employees share playful moments outside the company’s Omaha office

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Story by Tim Tillotson, photos from the Virginia Slusher archive

Editor’s note: The story is from a May 14 phone interview.

On the top pic, second from left, Ted Morris? It don’t look like him at all to me. Wayne Skinner, I believe that’s his Olds they’re leaning against.

In the background is Fairmont Ice Cream. They brought refrigerated rail cars in there. One of them, Dad rammed the ass-end of his ’56 imperial into, backing out of the front of the office and I don’t know where he was going in such a hurry. Second day he had it. A four-door Southhampton, pink and white, Mother drove it most of the time. The air conditioning system—they were coming into the picture then—the condenser unit was in the front of the trunk in a big metal box.

When he slammed into the tongue of that rail car, you know how high those tongues stick out, it got into the trunk and the back window. He had them working 24 hours a day to fix that thing, the trunk, back window, and roof.

After he had it fixed, you could always hear some broken glass shifting around in the box of that unit.

Wayne was the so-called engineer, he set over there in that drafting room in the other side of the office, did all the structural calculations.

It was a ’49 or ’50 Olds. Wayne is in the middle pic with Bob Rodgers. He was like the bookkeeper.

Top and bottom picture? There’s Virginia (second from right) and I don’t know who that woman is.

Johnny (Hassman) had to be office help. He didn’t really have anything to do with the drawings or plans. I don’t even remember that he even worked on a job. And I don’t remember why he was there. He got his college work done, I think, in Missoula.

Uncle Ralph, Johnny’s dad, helped later in sales. I remember Ralph talking about him almost living in the car, and he ate a lot of pork and beans out of the can to pay for his way through college. I can’t remember his academic agenda.

Ted was the pilot. He worked int the office with Wayne, doing the drawing and getting the specs together. He flew Dad when Dad would go out to the jobs. Ted used to take me flying out to the job. He was a fun guy, good-natured. He tried going into business himself after Dad passed.

Virginia Slusher remembers her years as Tillotson Contruction’s office girl

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Story by Virginia Slusher, photos from her collection

Editor’s note: Virginia Slusher, who lives near Kansas City, contacted us to share these recollections and photos. We have previously written about The Office, part of the old Anheuser-Bush brewery on Jones Street, which served as Tillotson Construction’s headquarters in the 1950s. 

Beginning in the fall of 1951, I worked for Mike (Reginald) and Mary Tillotson for seven years. I was the “office girl”–some bookkeeping, receptionist, et cetera.

I went to Commercial Extension School of Commerce, and Johnny Hassman was my date for our graduation party. He was in the office quite often. I think Johnny helped with sales. IMG_1390

One morning I arrived first, and the safe was hanging open. Because of the burglary, I immediately ran down to the gas station on the corner. The thief took the petty cash they kept in the safe. I don’t think he bothered anything else. The police came to investigate.

I loved working there; they were so good to me.

The three guys and I would sit up on the balcony and play cards sometimes when Mary was gone. It was a raised area where Wayne and Ted, the two engineers, sat. Bob the bookkeeper sat just below.

I loved the guys. They took me out for my first legal drink when I turned 21 years old. They teased me unmercifully but were so good to me.

I remember typing about 2000 W-4s at the end of the year. Men would work for one or two days and quit. I also sent all the “give us your business” cards to the small towns in multiple states. Virginia Slusher 01

The other woman–I can’t remember her name–was working there when I started.

They had a huge NCR bookkeeping machine that she taught me how to operate. Shortly after I started there, the company sold it to, I think, China.

Mary was different to say the least. She had an ugly Boxer that came to work with her sometimes. He would slobber on me; therefore, I did not like him!

She used to tape a St. Christopher medal on her desk. We joked that we wondered if the desk would take her somewhere.

Johnny Hassman and Virginia Slusher celebrate her business school graduation. Photo from the Virginia Slusher archive.

Johnny Hassman and Virginia Slusher celebrate her business school graduation.

She was very good to me, gave me nice bonuses at the end of the year, not quite as big as the three guys. But very good for the ’50s. I received $1000 to $15oo. The men usually around $10,000. Very large amount for the times.

Mike (Reginald) was funny, not in the office much. I had to write the checks to pay the family bills.

I was still Virginia Engel but married William Slusher while working there, 60 years now, and they were very nice to us.

When the company closed, Mary found a new job for me at Power District credit union.

Bill Russell delivered the first load of grain in Alta’s new concrete elevator

First load of grain being dumped in the elevator. Man on left is probably an elevator employee, Bill Russell, right.

An Alta Cooperative employee, left, and Tillotson’s superintendent Bill Russell dump the first load of grain in 1950. Photo from the Neil A. Lieb archive.

By Ronald Ahrens

We’ve laid out the story of Tillotson Construction Company’s concrete elevator at Alta, Iowa.

Now for the completion.

The photo shows the ceremonial first load of grain being dumped after the elevator was wrapped up in 1950. The job had started in early spring.

Bill Russell superintended from start to finish. As his son Dennis has told us, Bill was born in 1900 and built ammunition depots during World War Two before coming to work for Tillotson.

He was father of eight sons. One of them, Jim, a promising law school student, died in a fall on Tillotson’s elevator at Murphy, Neb.

After a long run with Tillotson, Bill started Mid-States Construction, which became known as Mid-States Equipment, with Gordon Erickson.

During the key postwar period of elevator expansion, few men contributed more than Bill Russell, and we are proud to remember and honor him.

Tillotson’s employee ‘Tiny’ could sucker the locals in any barroom

 

Photo from the Neil A. Lieb Archive.

Story by Ronald Ahrens, photo from the Neil A. Lieb Archive

He was called Tiny, and he could always put one over on the locals.

Neil Lieb couldn’t recall Tiny’s full name during our telephone conversation on April 29, when we sought to identify people shown in photos from Tillotson Construction Company’s job at Alta, Iowa.

As a young man just out of high school, Neil was part of the crew, and even sixty-five years later he still marvels at the older, wiser Tiny.

Members of the crew would go into the beer parlor after hours. scan0017

“Tiny would bet you he could drink a bottle of beer in 10 seconds,” Neil said. “It takes eight seconds for the bottle to run dry by itself. He would bet five or ten dollars, and he would find some sucker.”

Tiny was 6 feet 2 inches tall, Neil recalled.

Neil couldn’t identify the man at the rear of the photo, nor could he express details of the job they were undertaking because he had moved on after the Alta Cooperative’s new concrete elevator was finished.

Photos document the construction of a chimney that rose from a small building next to the old wooden elevator. We don’t know this stack’s purpose, but Neil (and my Uncle Tim Tillotson) don’t suspect it had to do with grain drying.