Scale houses express graceful utility, epitomize contemporary style

Daykin, Neb. scale house built by J. H. Tillotson, Contractor

Daykin, Neb., scale house built by J. H. Tillotson, Contractor.

Story and photos by Kristen Cart

An often unnoticed feature of every grain elevator is the scale house. The scale house is home to the cooperative site office, and is the place where the elevator conducts its primary business. It is usually an unassuming building where empty grain trucks pull up to be weighed before filling up. The trucks make a second visit when laden with grain, and the difference in weight is tallied in the office. Conversely, when a full grain truck pulls up to deposit its grain, it must return after unloading to determine how much has been loaded into the elevator. Inside the scale house, a small sample of the grain is tested for quality and moisture content.

The scale house in Benton, Kan.

The scale house in Benton, Kan.

Many scale houses are metal or brick buildings, often unattached to the elevator and some distance away. Most are  unremarkable. But some of the old concrete scale houses have unique charm. The scale houses that accompanied J. H. Tillotson elevators were particularly attractive, and are one of the first things to look for when identifying their elevators.

Scale house in Willows, Calif.

Scale house in Willows, Calif.

DSC_0538

Other builders also produced some remarkable scale houses. Elevator building was driven by engineering and economical constraints, but in some cases the scale houses received special attention. In Willows, Calif., I photographed an example that had to take first prize. This dandy building recalls a 1960s drive-in burger joint, complete with car-side speakers and root beer floats. While it is not an example of our grandfathers’ work, it deserves notice.

The simple lines of the back of the scale house at Kanorado, Kan.

The simple lines of the back of the scale house at Kanorado, Kan.

Joseph H. Tillotson developed a characteristic style for the scale houses his company built. Those I have visited appeared to be concrete, and many had attractive details. For more typical examples of his work, stay tuned.

A photo tour at Kanorado, Kansas, reveals subtle J. H. Tillotson design details

DSC_0642Story and photos by Kristen Cart

One of the best stops on my elevator tour last October was Kanorado, Kan. It was a fortuitous visit, made in the golden hour of photographic light. We have profiled the elevator before, based upon a visit by Gary Rich while the elevator was operating and open for an impromptu tour. But I wanted to see for myself the elevator my grandfather William Osborn built.

No one was there when we arrived, but I was able to get a good look at all sides of the structure. The straight up, classic lines were unique to  J. H. Tillotson elevators.

DSC_0664

A view of the integral headhouse with windows to admit light

Other companies built similarly styled elevators, such as the Greenwood, Neb. elevator built by Tillotson of Omaha in 1951. But those differed in shape and concrete detailing. The elevator at Kanorado was an earlier effort, and should be compared with those at Traer, Kan., Goodland, Kan., and Wauneta, Neb., among others.

DSC_0655

Late afternoon shadows are cast across the drive-through scale

 

Another design element that seems to be unique to Joseph H. Tillotson’s Denver-based company is the squat concrete scale house, a deceptively simple building with lovely proportions, as can also be seen with the J. H. Tillotson elevator at Daykin, Neb.

DSC_0687It is good to see another 1940s vintage elevator still doing its job nearly 70 years later. It is a testament to a work ethic that seems quaint in our present day, and a personal investment in quality beyond the next payday. My grandfather would be proud.

List of Tillotson Construction supervisors includes 2 unfortunate incidents

Flagler by Gary Rich

Flagler, Colo. in 2011. Photo by Gary Rich

By Ronald Ahrens

My uncles Tim and Charles Tillotson have put their heads together and come up with a list of supervisors who directed operations on Tillotson Construction Company jobs. What follows are Uncle Tim’s notes, and we’ve done the best that we can in regard to spelling.

Glen Morrison

Francis Dawson (ranch in New Mexico connected to ours)

Doyle Elliott

Glen Casey

Jerry Grimes

Wallly Farmer (also did the house, Kelby Road)

Bill Russell (had seven [surviving] sons; some ran jobs for us; one [the eighth] was electrocuted dropping a steel measuring tape down one morning to verify height on a deck “story pole”; wind blew tape, which touched bare spot on high-tension power lines)

Jim Sheets (’bout half Native American)

Everett Glen (Chas & I concur Everett was the super on Flagler, Colo., in 1953; I had told you before that Mother found him dead in his car in the parking at the house where he was working on finish trim, cabinet work, et cetera; this unfortunate incident had to be fall or winter of ’53 after the job in the summer.)

Elevator builders turned to wartime projects during World War II

Unknown, Gerald Osborn, William Osborn, Iver Salroth

Jerry Osborn (standing) with his father Bill Osborn (center) and Iver Salroth (right) in Galveston, Texas in 1945 during construction of Tillotson’s Fairmont building in Giddings.

By Kristen Cart

We have very limited information about the activities of Tillotson Construction of Omaha during World War Two. The other two elevator builders we profile, J. H. Tillotson, Contractor, and Mayer-Osborn, of Denver, Colo., began their operations after the war, but individuals working for both companies gained their experience during wartime, either at Tillotson Construction, or elsewhere.

Eugene Mayer, a partner in Mayer-Osborn Construction, previously worked in a partnership, Holmen and Mayer, based in Denver. Orrie Holmen was a University of Chicago-trained architect. Eugene’s sister Sheila was the wife of Joe Tlllotson. At some point after 1938, Joe left his brother Reginald in charge of the parent company, Tillotson Construction, of Omaha, and moved to Denver to start his own elevator business, accompanied by old Tillotson hands William Osborn and Bill Morris.

It would be fascinating to trace the wartime activities of each of these principal builders, if they can be learned.

Elevator photos026In the Tillotson company records, we found concrete elevator specifications beginning a few years before the War and resuming immediately afterward, but conspicuously absent were records of elevator construction during the War.

However, we know Tillotson Construction was active between 1942 and 1945. We found one snippet in an old newspaper, which we transcribed on the blog: https://ourgrandfathersgrainelevators.com/2012/05/08/nebraska-firms-get-government-contracts/.

When we learn more about the activities of the company during that time, we will certainly write about it here. It is an open line of inquiry, and we are eagerly seeking more information.

Part 2 of a photography outing unfolds the visual possibilities at Roggen, Colorado

Mayer-Osborn's Roggen, Colo. elevator has the typical stepped up headhouse.

The Roggen, Colo., elevator has the typical Mayer-Osborn stepped-up headhouse.

Story and photos by Kristen Cart

The stepped-style headhouse on the 1950-vintage elevator at Roggen, Colo., raised our suspicion that Mayer-Osborn Construction built the elevator, and that my grandfather William Osborn had a hand in it. Our hunch proved to be right. A 1950 newspaper account detailed its construction, as well as that of the concurrent project at Byers, Colo. Roggen’s elevator was built on the heels of its twin, the Mayer-Osborn elevator at McCook, Neb., which was completed the year before.

Gary Rich explores creative possibilities at the Roggen elevator.

Gary Rich explores creative possibilities at the Roggen elevator.

Last year Gary Rich, contributor to this blog, paid a visit to Roggen. He documented the manhole covers inside the driveway, which bore the company name in raised letters across the top of the steel plates manufactured by Hutchinson Foundry. After seeing his photographs, I was very eager to see the elevator for myself.

Last fall on a visit to Colorado I met with Gary, and we took in Roggen and Byers among other elevators on a photography tour. Roggen is fairly accessible and located just east of Denver. The purpose of our tour was to document the elevators, but also to inject some creativity into the process. The results were very pleasing, especially at Roggen. This is part two of our photo tour.

When I started looking for my grandfather’s elevators, I never suspected it would open the door to the elevator photography and historical research you find in this blog. Best of all, our contributors Ronald Ahrens and Gary Rich have made this project great fun for all of us. I hope you, our readers, get a kick out of it as well, and are inspired to follow your own quests wherever they may lead.

Empty containers frame Roggen's 1950 elevator

Empty containers frame Roggen’s 1950 elevator. 

A photography outing reveals beauty at the Mayer-Osborn elevator in Byers, Colorado

DSC_0221

A documentary photograph of the Byers, Colo. elevator.

In the fall of 2012, Gary Rich, contributor to this blog, treated me to a photo tour of western Colorado elevators. I made a special stop to meet Gary and his wife Sandy. The last few years Gary has specialized in elevator photography, capturing the beauty and spare elegance of grain elevators, identifying their builders as he went. The Byers, Colo., elevator is one of the loveliest.

DSC_0212

Gary Rich, camera in hand, looks for a better shot.

Sandy Rich is a very good photographer in her own right, and she has challenged Gary to greater creativity in his compositions.  He explained how her inspiration led him away from “documentary” shots and toward more artistic photography. When we stopped at Byers, Colo., we took some of her ideas to heart, and we were very pleased with the results.

Mayer-Osborn construction built the Byers elevator in 1950, as noted in a contemporary newspaper account. My father Jerry Osborn remembers his dad William Osborn working on it.

DSC_0205

Using the foreground to frame the subject adds interest to the photograph. Gary shot this composition first as can be seen on his photo site.

Retaining some of the characteristics of the earlier J. H. Tillotson elevators, the Byers elevator recalls those at Traer and Hanover, Kan. The Byers elevator is bigger than the Hanover elevator, and you can see where design adjustments accommodate the greater volume. The windows are very similar to those at Traer. The manhole covers on the exterior at Byers represent an innovation to fulfill local needs.

Since elevator designs continued to improve over time, an elevator design genealogy becomes apparent. The innovations cross company boundaries and are seen by looking at elevators chronologically, especially where the same builders and architects continued working in the business, bringing their ideas to one company after another. This is a chronology we are still trying to understand.

As we strive to understand elevator history, we take pictures. Elevators are worthy of our understanding and preservation for their beauty, not just their utility. Beautiful photos convey that message in a way that words can never express.

DSC_0241

The manhole covers on the exterior of the Byers elevator identify Mayer-Osborn as the builder.

DSC_0227

The Big Springs, Nebraska, elevator proved to be a Mayer-Osborn Construction job

The Cheppell, Nebraska elevator built by Chalmers & Borton

The Chappell, Nebraska elevator built by Chalmers & Borton. 

Story and photos by Kristen Cart

My grandfather William Osborn built an elevator in the western Nebraska town of Chappell, according to my dad Jerry Osborn. Dad’s recollections have guided our search thus far, for Mayer-Osborn elevators. Surely over the kitchen table he heard the names of towns where his absent father had construction jobs. Or perhaps he saw the postmarks of letters sent home.

Chappell was probably stamped on one of those postmarked letters, or it was the nearest town with a motel, because when I went to visit in 2011, there was nary a Mayer-Osborn elevator in evidence. Impressive elevators there were, but I found out later that they all had the ubiquitous Chalmers & Borton nameplate, the trademark of Grandpa’s biggest competitor.

The Mayer-Osborn elevator lacked the annex when it was first built. It is the same plan as used in McCook, Neb. and Blencoe, Iowa.

The Mayer-Osborn elevator at Big Springs, Neb. lacked the annex when it was first built. It is the same style as used in McCook, Neb., and Blencoe, Iowa.

One stop east on the rail line, however, was a large, handsome elevator that looked like one of Mayer-Osborn’s jobs. It was the spitting image of the first elevator Grandpa built on his own at McCook, Neb. The first time I saw it, I was curious enough to snap a photo, but identification was going to wait for another year. My dad knew nothing about Big Springs.

When Gary Rich, a contributor to this blog, looked into the builders of the elevators he photographed, he solved the mystery. He identified the Big Springs elevator by its manhole covers inside the driveway, each embossed with “Mayer-Osborn Construction, Denver, Colo.” above the Hutchinson Foundry stamp.

The Big Springs, Neb. elevator in October, 2012

The Big Springs, Neb., elevator in October, 2012. 

I paid another visit to Big Springs last fall after our Wyoming elk hunt. We didn’t get any elk, but I did get some nice photographs of the elevator. It was a sleepy Sunday with no one around. Next time, perhaps I can see inside.

It is an honor to pay respects to my grandfather’s enduring work. It is living history of a kind that is rarely noticed or mentioned. Once gone, it is scarcely remembered except in dusty repositories of pictures, and in mostly forgotten stories.

At Big Springs, Neb., that day of fading away is still far off in the future.

The Vinton Street elevator was Tillotson Construction’s 1950 hometown showcase

Scan 4

Story by Ronald Ahrens 

The Vinton Street elevator in Omaha was a significant job for Tillotson Construction Company, being a technical challenge to the nine-year-old outfit and representing a major emphasis in its subsequent marketing effort.

Lucky for us, much attention was paid to taking good photos of the elevator, including some early color images that include views of the construction process. These photos were in the hands of Uncle Tim Tillotson, who passed them to us for scanning. The color ones came from a viewer that was presumably shown to prospective clients.

With its headhouse accommodating three legs to lift the grain, it was tall. Exactly how tall isn’t recorded, but it probably came within sniffing distance of 200 feet. Only a few of the city’s downtown office towers surpassed its height, although they weren’t necessarily better-looking.

This terminal elevator had capacity of 382,880 bushels, and the legs handled distribution of the grain inside the main house.

Scan 5It also was a showcase that family and friends could see for themselves. Until then, Tillotson Construction had been building elevators in Texas and Oklahoma as well as some less far-flung places.

The elevator was completed in 1950 on a South Omaha greenfield site at 34th and Vinton Streets. The company’s office at 12th and Jones was only three miles away.

Another reason for its significance is that Reginald and Margaret Tillotson’s oldest son Charles went to work as an apprentice carpenter and hod carrier on the job. He helped to build several other elevators over the next few years.

With the Tillotson construction record now in hand, we present the following technical specifications without yet having achieved a full understanding of all the abbreviations and lingo.

General specifications

Total capacity: 382,880 bushels

Capacity: 38,878 bushels per foot

Reinforced concrete: 4776 cubic yards

Plain concrete (hoppers): 35.3 cubic yards

Reinforcing steel (includes jack rods): 286.5 tons

Average steel per cubic yard of reinforced concrete: 120 lb

Construction of the hoist very early in the process of building the Vinton Street elevator. Note the Georgia buggies near the formwork.

Construction of the hoist very early in the process of building the Vinton Street elevator. Note the Georgia buggies near the formwork.

Steel and Concrete

Below main slab: 20,932 lb/223 c.y.

Main slab: 66,579 lb/618 c.y.

Drawform walls: 233,927 lb/2100 c.y.

Driveway and work floor: no figure for steel/17 c.y.

Deep bin bottoms (including columns): no figure for steel/155 c.y.

O.H. bin bottoms: no figure for steel/40 c.y.

Bin root: no figure given for steel/90 c.y.

Scale floor (or garner, complete): no figure for steel/17 c.y.

Cupola (headhouse) walls: no figures

Distributor floor (cleaner floor): no figure for steel/8 c.y.

Cupola roof (gallery): no figure for steel/49 c.y.

Miscellaneous (headhouse): no figure for steel/640 c.y.

Attached driveway: driveway 416 c.y., track shed 403 c.y.

Construction Details

Main slab dimensions: 58 x 119.5 feet

Main slab area (outside on ground): 6690 sq ft

Weight reinforced (total) concrete  at 4000 lb per c.y., plus steel: 9838 tons

Weight plain concrete (hoppers, 4000 lb per c.y.): 70.6 tons

Weight hopper fill sand at 3000 lb per c.y.: 439.8 tons

Weight of grain at 60 lb per bushel: 11,490 tons

Weight of structural steel and machinery: 100 tons

Gross weight loaded: 21,938 tons

This extreme view shows the elevator before painting. The individual pours can be seen in the drawform walls of the bins. Note the man leaning out of the window opening on the left.

This extreme view shows the elevator before painting. The individual pours can be seen in the drawform walls of the bins. Click on the photo to enlarge the image, and you’ll note the man leaning out of the window opening on the left.

Bearing pressure: 3.28 tons per sq ft

Main slab thickness: 30 in

Main slab steel: 1 in □ at 7 in o.c.

Tank steel at bottom (round tanks): ⅝ in ⌀ at 8 in o.c.

Lineal feet of drawform walls: 975 ft

Height of drawform walls: 120 ft

Pit depth below main slab: 20 ft, 9 in

Cupola (headhouse) dimensions outside (length x width x height): 24 ft x 52 ft x no figure recorded

Machinery Details

Boot pulley: 72 in x 28 in x 3 7/16 in

Head pulley: 72 in x 28 in x 5 15/16 in

RPM head pulley 39 rpm

Belt: leg 26 in x 8-ply, conx 36 in x 4 ply

Cups: 21 x 7 in cal. at 9 in o.c. stag.

Head drive: Link belt, 100 hp

Theoretical leg capacity (Cub manufacturer rating): 17,400 bushels per hour

Actual leg capacity (80 percent of theoretical): 13,900 bushels per hour

HP required for leg (based on above actual plus 15 percent for motor): 89.8 hp

My grandfather used one of the color images from Vinton Street on its business card.

My grandfather used one of the color images from Vinton Street on its business card.

Man lift: 2 – 1.5 hp

Load out scale: Two 2500-bushel hop.

Load out spout: 15-inch diameter

Truck lift: Ehr. semi fans w. col.

Dust collector system: on legs

Cupola spouting: Trolly spouts

Driveway doors: Johnson O.H. rolling

Conveyor: Two 36-in belts and two 30-in belts

 

Also Built

Track shed

Truck shed

Office

Truck scale

All specs, and the Bouncing Czech’s photos, delineate elevators in David City

The Tillotson Construction of Omaha elevator also serves as a satellite antenna tower.  Photo by Tom McLaughlin

The Farmers Cooperative elevator, built by Tillotson Construction Company, of Omaha, Neb., also serves today as a satellite antenna tower. Photo by Tom McLaughlin

Story by Kristen Cart

My blogging partner Ronald Ahrens said he hoped we would find the motherlode of history about the elevators his grandfather Reginald Tillotson had built. With luck and the help of his family, we finally did it.

Reginald Tillotson’s sons, Charles, Tim, and Mike have all recently shared their memories from the job sites. Tim Tillotson also found and restored a treasure trove of company documents and photos. Best of all was a set of blueprint specifications for over 100 Tillotson Construction Company slip-formed concrete elevators and annexes. Eureka!

A historical image taken in David City, dated October 28, 1964. This is not the Tillotson Construction elevator, but it's neighbor a short distance down the rail line.

A historical image taken in David City, dated October 28, 1964. This is not the Tillotson Construction elevator, but its neighbor a short distance down the rail line.

David City, Neb., is a town due west of Fremont in the eastern half of the state. One of the two elevators in town was listed in the Tillotson blueprints. Armed with our new information, I looked for pictures of the newly found elevator.

I discovered some history, instead.

The grain piled next to the elevator in the 1964 press photo is milo, a feed grain, and the pile-up was attributed to a shortage of rail cars. Scenes like this were observed all over Nebraska that year.

The elevator in the photo didn’t quite have the Tillotson look, so a quick peek at David City on a Google map showed a washed-out image with just the suggestion of a curved headhouse on a second elevator in town. Further search brought me to “The Bouncing Czech” Flickr page and beautiful photos of the Farmers Cooperative elevator I was looking for. With Tom McLaughlin’s kind permission, they are posted here.

Tom McLaughlin likes to stop and check out elevators.

In an exchange of e-mails, he wrote, “A friend of our family owned the Magowan Elevator, in Gordon, Neb., so I’ve been in that one several times. I still remember my first manlift ride–that was the scariest ride I’ve ever taken.

David City's "other" elevator. Photo by Tom McLaughlin

David City’s “other” elevator. Photo by Tom McLaughlin

“Back in the 1950s, my dad used to ‘walk the pipeline’–he literally walked the natural gas pipeline in Oklahoma, Kansas, and Nebraska, looking for signs of leaks, before they went to aerial photography and control valves.

“So he always liked to wander around the back roads and small towns, and I think that’s where I got the bug. When we would go on a trip, we never knew what route he’d take. I don’t think he did either!”

Tom’s enthusiasm is contagious.

The small towns are peaceful, yet inviting, and the elevators are fascinating. It won’t be too much longer before this blogger takes another grain elevator trip.

Specifications 

Tillotson Construction Company records show the David City elevator was built in 1951 according to the “David City Plan.” This includes five tanks, each one 18 feet in diameter and 120 feet high.

Total capacity: 180,000 bushels

Driveway: 13×17 feet with eight bins over the drive

Bins: 15 in all and overflow, with a dust bin at the exterior

Reinforced concrete: 1716 cubic yards

Plain concrete (hoppers): 20 cubic yards

Reinforcing steel (including jack rods): 81.16 tons

Steel and concrete:

Below main slab: 6632 pounds and 45 cubic yards

In main slab: 22,233 pounds and 180 cubic yards

Drawform walls: 106,320 pounds and 1253 cubic yards

Driveway and work floor: 2543 pounds and 15 cubic yards

Deep bin bottoms: 8081 pounds and 38 cubic yards

O.H. bin bottoms: 2917 pounds and 22 cubic yards

Bin root: 6122 pounds and 44 cubic yards

Scale floor: 285 pounds and 10 cubic yards

Cupola (headhouse) walls: 2830 pounds and 70 cubic yards

Distributor floor: 1494 pounds and 8 cubic yards

Cupola roof: 1586 pounds and 14 cubic yards

Miscellaneous (Boot, leg, headhouse, Tr., sink, steps, etc.): 1273 pounds and 15 cubic yards

The elevator at Bradshaw, Nebraska, still hides the identity of its builder

DSC_0107Story and photos by Kristen Cart

A couple of years ago, before we started this blog, I tried to find pictures of the projects we knew my grandfather William Osborn built. Sometimes I would find photos of look-alike structures at locations that my dad couldn’t remember. Most of these mysteries were eventually resolved with the help of Gary Rich, a retired Union Pacific man with an indefatigable curiosity. He visited the locations, identified a number of the builders, took beautiful photographs, and contributed his findings to this blog.

DSC_0051

The J.H. Tillotson look-alike at Bradshaw, Neb.

The Bradshaw, Neb., elevator remains an unsolved mystery. I visited the elevator early last year and photographed it from all sides. The style was a dead ringer for the elevators at Fairbury and Daykin, Neb., and Linn, Kan., all J. H. Tillotson, Contractor jobs. But since I had no access to the inside of the elevator, my tentative identification remained unverified.

Mr. Gordan, who lived across the street from the elevator, commented about the structure and its history, but his details were sparse. He said the elevator had a twin that no longer stood.

“It had problems with the headhouse,” he said.

And in another town he did not name, a similar elevator had been struck by lightning and burned.

Since the look-alike elevator in McAllaster, Kan. was demolished before we could resolve its provenance, and others also seem to have perished, it is clear that an unknown number of this type of elevator once existed. We hope to find the business records of Mayer-Osborn Construction and its predecessor, J. H. Tillotson, Contractor, to learn more about them.

The Bradshaw elevator bears an old FCA logo, but United Farmers Cooperative is apparently the current owner.

dsc_0081

New elevators

Mr. Gordan’s mother came out to greet me, but the meeting is a little vague in my memory, because I only made notes about it later. Both mother and son said the Bradshaw elevator was retired, but that the nearby gas station still operated, and the newer elevators a little down the rail line handled the grain.

I hope to visit again when the co-op is open, to learn more.

dsc_0090

Bradshaw, Nebraska

The town of Bradshaw is neat and clean, and displays a good amount of civic pride. Most notable is the broad main street–the expansive use of space has the look of a western town, rather than the neatly packed economy you see in the East. It inhabits a flat Nebraska landscape, nearly midway between Grand Island and Lincoln, with distant horizons and plenty of elbow room.

dsc_0015

Gas station

Bradshaw is well worth a return visit, preferably during harvest. Perhaps a local farmer can sit down for a cup of coffee and color in the details of this lovely Nebraska town.