A tale from the Johnson Construction elevator at Galatia, Kansas

DSC_0582 copy Blencoe

Blencoe, Iowa

Story by Kristen Cart

Once again, one of our readers has supplied a fascinating glimpse into the construction of an elevator.

Emily Frank is the granddaughter of Darrell Greenlee, a foreman for Johnson and Johnson-Sampson. She related a story about the beginnings of the Galatia, Kan., grain elevator:

The Post Crescent 26 Mar 1959My grandfather built slipform concrete grain elevators while my mom was little. My grandparents moved around every three to six months from the time they were married until my mom (the third of six children) was in third grade. I find a lot of your stories remind me of the ones my mom told or my grandmother tells. You did one where a man fell to his death from an elevator during construction. Unfortunately that happened on a job where my grandfather was the foreman, as well…

My grandfather worked for Virgil Johnson. At the time the company was Johnson Elevator Company.

At a job in Galatia, Kan., in 1959, while Darrell was stabilizing the family trailer, it fell and he was hit across his back and shoulders. Rosina took him to the hospital. The hospital wasn’t going to see him until she could pay. She didn’t have insurance. She told them instead, “I’ve got enough money to buy this damn hospital.” When they left two days later, she paid cash.

Rosina called Virgil to tell him that Darrell had been hurt–not bad but he was pretty bruised up. Rosina wasn’t sure what they were going to do. She told Virgil she wanted to know what he was going to do because if Darrell didn’t work, he didn’t get paid. Virgil asked if his butt was bruised and then pointed to a chair and said “See that chair right there, he can park his ass right there and supervise from his chair.”

When the elevator was just about completed a man fell from the top of the elevator. Darrell was a witness to the fall. The guy opened the door at the top and the wind caught him and blew him over the side of the elevator. He fell 120 feet to his death. The man was Arthur Kronberg, 42, originally from Menasha, Wisconsin.

Rosina said when they called the man’s brother to tell him he could come pick up his belongings, he didn’t seem very interested, except he asked if there was anything of value. They had told him his brother had a truck. The man reluctantly agreed to get the truck.

Emily filled in some of the details of her grandfather’s career. The history of Johnson Elevator Company that she shared intrigued us, because the company took up where Mayer-Osborn Company left off and built strikingly similar elevators. The Galatia elevator is a close copy of the Mayer-Osborn elevators at McCook, Neb., and Blencoe, Iowa. Because of the similarities between them and a number of other Johnson elevators, we have speculated whether designer Gene Mayer continued his career with Virgil Johnson and brought his designs with him. Emily continued:

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Page City, Kan.

The elevator at Galatia is on one of Johnson’s business cards.

Johnson used to work with some brothers with the last name Sampson. They were Virgil Johnson’s brothers-in-law. They worked together for a while, too, under the name Johnson-Sampson.

My grandfather worked constructing concrete elevators from 1947 to about 1963. He worked for several different people.

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Mitchellville, Iowa.

Johnson was the man he worked for most, on and off over the years. When Virgil and his brothers-in-law split, my grandfather went to work for Dewey Construction and then Young Love. Then Virgil found a partner, and my grandfather worked for Johnson & Bratcher. Then Virgil went off on his own as Johnson Elevator Company.

When Virgil went broke after a missile base job in the 1960s, my grandfather worked for a guy by the name of Guy James. He did two jobs for him until he finally settled in Rushville, Ill. He never built another elevator, but he had his own company and they did a lot of elevator repair work.

My own grandfather William Osborn’s experience followed a similar trajectory–after he was done with elevator construction, he went on to elevator repair and maintenance. We always attributed the cancer that took him at age 75 to the dust he breathed during those years, though some of the damage could have been from smoking, a habit he dropped ten years before he died.

The hazards of the business were sometimes obvious, but often stealthy and unexpected. From dust, to wind, to new boots, to heedless roofers, many things in elevator construction took lives–but the monuments built by these mortal men remain, withstanding tornadoes, floods, hail, and every natural disaster.

 

An airplane crash ends Gandy Construction, an early elevator player

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The Mayer Osborn company brochure mentions Gaddy (sic) Construction of Omaha

Story by Kristen Cart

My father remembers the grain elevator construction business from earliest childhood. But his childish memories did not distinguish one job from another, so until recently we did not know about the company where my grandfather William Osborn began his career as a carpenter.

Dad said they still lived on the farm when his father went to Kansas City in pursuit of a better opportunity, which dated the event to before 1944. That job was likely with the Tillotson Construction Company of Omaha. Before then, Grandpa’s Mayer Osborn Construction brochure said he worked for Gaddy (sic) Construction of Omaha. It was difficult to come up with any information about them, until we located a clipping that marked a tragedy.

The newspaper account related:

Plane Crashes at Lexington, Omahan Killed

Lexington, Neb., (AP). Ralph Arden Gandy, 41, head of an Omaha construction firm, died Saturday night after the light plane he was piloting crashed near here.

Tommy Johnson, a Gandy construction company foreman, was injured in the crash.

W. H. Pfiefer, Lexington funeral director, said Gandy’s plane took off from a field on the farm of Dennis O’Connor, a cattle feeder who lives six miles northeast of here.

After the takeoff, the funeral director said, the plane stalled and crashed on a road. Both men were thrown free of the wreckage.

Gandy died a short time after the crash in the Community hospital of Lexington.

Johnson received a broken jaw and chest injuries. He was removed to the Methodist Hospital in Omaha by ambulance Sunday night.

The Gandy firm had built a grain elevator on the O’Connor farm, Pfiefer said, and Gandy and Johnson had been at the farm inspecting it. The plane was taking off to return to Omaha when it crashed.

Gandy is survived by his widow, Clara, and four children.

The Nebraska State Journal, Lincoln, Neb.,  Aug. 1, 1949.

William Osborn worked with Loren Saunders, his brother-in-law, at a job in Omaha before he took the opportunity in Kansas City, according to my dad. It seems likely that the Gandy company was that job.

A reader recalls his youthful days at the grain elevator in Emmetsburg, Iowa

This T.E. Ibberson elevator, foreground, keeps company with a Tillotson elevator, right, in Dallas Center, Iowa. Photo by Kristen Cart

This T.E. Ibberson elevator, foreground, keeps company with a Tillotson elevator, right, in Dallas Center, Iowa. Photo by Kristen Cart

By Paul Grage

Editor’s note: Paul Grage (pronounced “GREGG-ee”) of Rockwell City, Iowa, is a 39-year-old supervisor at North Central Correctional Facility there. In his free time he surfs the Web looking for elevator sites.

I would like to share some memories of Cargill in Emmetsburg, Iowa, during the 1980s.

My fondest memory is of Old Number 2, built by T.E. Ibberson, of Minneapolis. My dad was the manager from 1979 until about 1996, and I would often call after school at harvest to see if I could come hang around. If they were accepting grain at Number 2, that is where I would be.

The alleyway [driveway] was huge. It had one  main grate and two side grates for overflow that all emptied into one  pit. It had a large horn like a fire alarm buzzer. This  sounded for phone calls, when the leg was up to speed, or when a bin ran full. The side entrance inside was flanked by two large aerator fans that roared. As a kid, it was kind of terrifying to exit between these two.

The Ibberson nameplate. Photo by Kristen Cart

The Ibberson nameplate. Photo by Kristen Cart

I remember the rippling of the grates as semis crossed them. I still remember the old portable, homemade, electrically powered, hydraulic pump that raised the old barge box wagons pulled by pickup trucks.

I remember the old gate at the bottom of the pit that accessed the leg. It was moved by a large lever next to the pit, right next to the leg button. You had to hear the buzzer before you opened that gate unless you wanted to plug the leg before it got up to speed. My dad tells horror stories about unplugging the leg. A test of your manhood was to go to the headhouse and hold back the anti-rollback dogs, like a one-way clutch, with a wrench or bar. The whole trunking would shake. The distributor crank was right next to the leg and man lift. It was a lever brake and crank-style bin selector that had belt pulley webbing on it to indicate which bin you had selected.

I remember the first trip to the headhouse with my brother. He was an employee with Cargill before they had nepotism rules. It was a sight to behold: the big open headhouse with all of its huge spouts, the huge gearbox and chain-drive leg and the big distributor. Inside this headhouse was a huge plywood shack. It was explained to me that it was a tripper scale used for loading railroad cars. It was long out of use, as this elevator had no rails and the new elevator did. This tripper scale did have long rods that extended down the man lift shaft to the alley below.

I remember the ride up the man lift with my brother. The dust was so thick on the walls the people had stopped along the way and scratched rather colorful sayings in the dust. (This was long before the days of dust control, so that dust was a good three inches thick in that man lift shaft. Now they have an air chuck so they can blow the dust down.) When I say man lift shaft I mean man lift onlythe leg shafting was built into the concrete.

The T.E. Ibberson name on the manhole cover.

The T.E. Ibberson name on the manhole cover.

The metal trunking only existed between the boot pit up to ceiling of the alleyway and then from the bin deck to the leg-drive pulley in the headhouse. The rest of the leg trunking was made of a cement column inside. The shaft that the rest of the bucket was built into was hopper-bottomed just like all the overhead bins.

If I remember right, this elevator had eighteen overhead bins, one of which was used for rail car/tripper scale.

After learning the elevator inside out, the ironic thing is that I could never go to work in the grain business because I’m allergic to soybean dust. It’s almost lethal to me. When I was a kid, it didn’t faze me a bit. But my last year I hung around there, around 1988, I had to wear a respirator. 

Something else: They don’t paint this elevator any longer because it’s stress-cracked. They quit painting it because it was making the concrete rot. I like the aged look.

The Kansas City firm of Horner & Wyatt, Engineers, designed grain terminal giants

DSC02466Story and photo by Kristen Cart

Often a reader will turn our blog in a whole new direction by revealing a facet of the grain business we had not explored. In the case of Horner & Wyatt, an engineering and design firm out of Kansas City, reader David Chatt piqued our interest by asking us to locate some of their work. His grandfather, Oliver Howard Horner, a partner in the company, died  in the late 1930s.  David wanted to know more about the sites he had helped design. The quest seemed to be right up our alley.

It might be possible to discover the identity of the architects at elevator offices, but the common method of checking for the builder’s name on elevator manhole covers would only reveal the guys who poured the concrete. At McCook, Neb., a plaque inside the elevator names the designers. But newspaper accounts, journals, or local histories are the best way to learn about the architects of most elevators, especially for the large projects that changed the face of their communities.

David told us  the Galveston elevator, which was destroyed some years ago, was the only Horner & Wyatt site he could find. Further investigation revealed the company as a major player in elevator architecture, active as early as the 1920s. Our search for their projects revealed a completely different side of grain storage requirements: the end of the logistics trail, or the terminal elevator. We located a few of them, and most appeared to be massive.

Oliver H. Horner was an electrical engineer working for Black & Veach at the time he registered for the draft in 1917. By 1921, he was a partner in his own firm, based in Kansas City. In the 1930s he was engineering some of the biggest elevator projects in the country. He was still listed in that capacity in the city directory as late as 1939. Newspaper accounts described Horner & Wyatt as “consulting engineers” on various projects, which became increasingly complex as time went on.

Some of the sites we found, which were completed during Oliver’s lifetime, were elevators at El Reno, Okla., the Gooch Feed Mill at Lincoln, Neb., and the levee terminal at Kaw Point in Kansas City, Kan. The company continued to design massive elevators into the 1950s at sites such as Happy and Lubbock, Tex., and the port terminal at Corpus Christi, Tex. Doubtless the designs for the later projects built upon the experience and ideas that went before and bore the unmistakable imprint of the company’s earlier engineers.

Oliver H. Horner left a legacy to be proud of, with elevators and mills still standing and operating in premier locations around the country. Horner and Wyatt was one of the top engineering companies working during the twentieth-century elevator boom. It’s very nice that one of our readers took the time to point them out.

This ‘continuous pour’–and the marching band–would delight our grandfathers

By Ronald Ahrens

Photo by AC Martin.

Photo by AC Martin.

A  USA Today insert in my Feb. 6 edition of the Desert Sun newspaper carried this story about the new tower under construction in Los Angeles. The news will be of interest to the concrete enthusiasts among our readers.

The report on the 1100-foot Wilshire Grand project describes how the the foundation slab will be laid on Feb. 15: “The project will attempt to set a Guinness World Record with the largest continuous concrete pour ever… More than 2,100 truckloads will deliver 21,200 cubic yards of concrete weighing 82 million pounds.”

A typical Tillotson elevator–for example, Albert City, Iowa–needed 2091 cubic yards of reinforced concrete. That’s just under one percent of what’s going into the 100-foot-deep hole on Wilshire Boulevard. I’m trying (without success) to picture 100 grain elevators compressed in there.

The USC band will precede the first truck to the site.  It is not recorded that any band ever marched to the opening of an elevator job.

Nor is it believed a swimming pool topped any elevator, as will be the case at Wilshire Grand.

Technical complications will arise during the pour, and a quite amazing means of addressing them has been devised, as you will read in the story.

I mentioned all this to Uncle Chuck Tillotson and shared the clipping with him. He said that my grandfather Reginald had foreseen for Tillotson Construction Company a commercial future beyond elevator construction.

Applying their expertise with concrete in different applications would only have been natural, but it’s doubtful  he foresaw anything quite this big.

And I’m sure he didn’t think about anyone taking a dip while 1100 feet above the city.

A mystery is solved with the discovery of elevator builder Van Ness Construction

The wooden elevator at Wymore, Nebraska, is representative of the style of Van Ness Construction

The wooden elevator at Wymore, Neb., is representative of the style of Van Ness Construction.

Story and photo by Kristen Cart

When we began investigating the elevators our grandfathers built, we had no idea how far the project would take us or what surprises would unfold. With the discovery of Van Ness Construction Company of Omaha, we have learned about the beginnings of the Tillotson family enterprise, and have entered a new phase of our search.

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The Nebraska State Journal, June 19, 1938

We knew that Charles H. Tillotson, patriarch of the family and great-grandfather of Ronald Ahrens, built elevators before the days of slip-formed concrete. We found only one Tillotson elevator, made of wood, that predated the elegant concrete structures that sprang up all over the Midwest in the ’40s and ’50s–at least we found its obituary in a news video of its fiery demise. That 1940 vintage elevator, in Hawarden, Iowa, was built two years after Charles died. It burned down in 2006. We didn’t find, at the time, a project that we could attribute to Charles.

Then we had a breakthrough, thanks to Ancestry.com.

Ancestry has a wonderful collection of city directories. I had seen listings for the Tillotson family in Omaha before, but I missed a significant data point. While searching for Sylvia (Mayer) Tillotson, the wife of Joe and sister of Eugene Mayer, I discovered an Omaha directory for 1936 in which Charles H. Tillotson was listed as president of Van Ness Construction Company. Further Internet searches revealed some of the sites where Van Ness built its small steel-cased wooden elevators, but as yet we have found none that have survived.

Now we hope to find an existing elevator from the days before Joe and Reginald Tillotson dreamed up their slip-formed concrete designs. So far the closest we have come is an elevator that perished in a fire in Scribner, Neb., in 1971 , a nightmare that repeated itself in June, 2013.

Also, in a Google satellite image of the town of Diller, Neb., another identified site, a square concrete pad with a grain spout lying alongside it is located near new steel bins, right where an old elevator should have been. In Rydal, Kan., you can see a concrete pad with concrete pits near a horizontal storage building, with the remains of a rail siding alongside. I was a little surprised to find evidence of earlier elevators at these sites, but of course digging up tons of concrete for no special reason would be unnecessarily expensive, so there are remains.

Everywhere we looked for these ancient elevators, we found evidence of obsolescence and ultimate destruction, with little left to identify the sites. Newspapers were the only way to find the locations. Fire certainly destroyed some of them. For those that remained, the adoption of concrete and much larger storage facilities turned these old Van Ness elevators into relics and ultimately spelled their doom.

In Argentina, we encounter a colorful solution for abandoned elevators

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Story and photos by Ronald Ahrens

I went to Rosario, Argentina, the first week of January for a magazine assignment, and the group I was with ended up having lunch on the bank of the Rio Paraná, a big muddy river capable of handling large cargo ships for carrying grain and coal. Like so much else about this land of the Pampas, the Paraná reminded me of something you’d find in the Midwestern United States–specifically, it was perhaps wider than the Missouri River but not quite up standard set by the Mighty Mississippi.

IMG_8906As we had earlier driven into this large city–Argentina’s third-largest, with nearly 1.3 million people–I noted a couple of grain elevators, including what looked like a huge wooden one. But I was being herded with a group of reporters following the Dakar, a marathon rally for motorcycles, cars, and trucks. Rosario sprawls over 70 square miles, so there was no way I’d be able to make my way back there from the hotel where we were staying near the river.

How surprised was I when we went from the Juan Manuel Fangio Autodrómo, where the Dakar teams were set up before the rally’s start, to have lunch? The destination was a restaurant affiliated with the Museo de Arte Contemporáneo de Rosario–the museum of contemporary art. We parked on the riverside boulevard, Avenida Estanislao López, and as soon as we started walking I saw the colorful bins of a made-over elevator.

The art museum is integrated into the elevator!

IMG_8908I didn’t come away with any specifics, although it did occur to me to look for manhole covers that might have been cast with the builder’s name. I saw none, though.

As for the rest I hope these pictures tell the story.

By the way, Argentinians are very proud of their beef, and I was told repeatedly in advance of the trip that I should be sure to eat the beef because it’s out of this world. I did have a couple of nice steaks, but there’s no difference from U.S. beef.

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This tower, attached to the elevator, faces out to the river.

And this footnote: the passenger next to me on the flight home said the countryside has changed since the Chinese market for soy opened up–fewer grassy pastures, more fields with the crop. Presumably, there would also be changes in the way cattle are finished for market. Anyway, that explains why so much of Argentina looked like western Kansas, minus the farmhouses and barns.

The countryside is curiously devoid of buildings; everybody lives in town.