Elevator investigations move farther afield with a side trip to Alta, Iowa

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The trademark rounded headhouse identifies the Tillotson elevator, shown here behind the office and truck scale.

Story and photos by Kristen Cart

It is getting harder to visit our grandfathers’ elevators. All of the elevators within a half hour either side of the I-80 corridor have already been exhausted, so a stop for photography requires real planning and extra gas, time, and effort, even when piggybacked on our normal family visit to Nebraska.

The trip to Alta, Iowa, required just such an extra investment in driving time. The town and its Tillotson elevator is just north-west of Storm Lake in the northwestern corner of the state, and is not, quite frankly, on the way to anywhere.

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The Tillotson elevator in Alta, Iowa, where the old structure is mostly obscured by later bins.

I wonder how our kids put up with it. This trip in particular required over an hour’s northward jaunt before angling generally east-northeast, with a 30-minute divot or two along the Nebraska-to-Illinois route. Each detour took in wayward sites, including Alta.

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A look up the rail line opposite the Tillotson elevator revealed the historical trappings of town, with a backdrop of new grain bins.

It is normally a 10-hour drive to get home from visiting their grandparents, but this elevator excursion would tax my children’s patience for several more hours. To be fair, we got an extra early start. But that meant the serious backseat fidgeting would start sooner.

You would think that I would study Tillotson records first, and inject some discipline and efficiency into planning our route.

But no, that task was left for after the trip, so I could see how closely we approached several sites without seeing them.

I don’t think the kids minded the near misses–but they’ll get to see the countryside again when we go through to mop up the strays.

 

Looking inside and outside of Tillotson’s elevator in Cavalier, N.D.

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Story by Ronald Ahrens with photos by Scott Hansen

While looking at the specifications for Tillotson Construction Company’s concrete elevator built at Cavalier, N.D., in 1948, we gave a call to CHS, Inc. and reached Scott Hansen, who oversees operations at the 460,000-bushel facility there.

South view.

South view. Click on the image to enlarge it.

Hansen said the Tillotson elevator is mainly used for extra capacity during harvest. The operation mainly handles wheat, he said in a subsequent text message, “but also a lot of soybeans and corn.”

He offered to take some pictures, and we present them here, along with repeating the specs from our post of July 27.

This elevator was built according to the plan used for an elevator at Sheldon, Iowa, in 1941. It featured a center driveway and four tanks, each being 14.5 feet in diameter and rising 102 feet. Total capacity was 93,700 bushels.

The job required 1,027 tons of reinforced concrete and 55.13 tons of steel.

At 18 inches thick and covering 1,768 square feet, the main slab supported a gross weight as as high as 5,321 tons. Eight bins were overhead in the 12-by-17-foot driveway.

Crowning the main house was a cupola, or headhouse, of 15.5 x 32 x 22.5 feet, and the pulley center in this single-leg elevator was 127.0 feet above the floor.

North view.

North view. The blue conveyor fills the structure; the gray one on the ground empties it.

Boot and head pulleys were 60 x 14 inches, but the head pulley’s axle diameter of 3-7/16 inches was 1.25 inches greater than the boot’s.

The 14-inch, 6-ply Calumet belt had cups of 12 x 6-inches spaced 10 inches apart. A 20-hp Howell motor supplied the drive in the headhouse. Actual leg capacity was 4500 bushels per hour.

A 2-hp motor operated the man lift. (Lifts in some Tillotson elevators of this era were still hand-operated.)

Cavalier was a fully accessorized elevator, with a 10-bushel load-out scale, an 8-inch load-out spout of 10-gauge steel, and 14-gauge cupola spouting. There was a 7.5-hp truck lift and a dust collection system consisting of a fan, column, and bin.

In the space for remarks at the page’s bottom, we find written, “One end round on cupola.” Yet the photo shows both ends are rounded.

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The Tillotson elevator in Hinton, Iowa, is fully upgraded to fulfill today’s mission

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Story and photos by Kristen Cart

The Hinton, Iowa, grain elevator, anchoring the eastern verge of town along U.S. 75 in western Iowa, looks very little like it did when it first rose in a continuous pour over the flat surrounding farmland. Conveyors and legs and platforms stick out at odd angles from the headhouse–distribution central for the sprawling complex of elevator, drier, and annexes. The long row of grain storage bins and equipment deeply overshadows the eastern side of the highway, which zips past the center of town without a nod to the businesses along the main streets to its west.

An elevated conveyor crows in red lettering, “Floyd Valley Grain, L.L.C.,” where it may be easily read from the road. To drive the point home, two dedicated locomotives parked upon the nearby rails are painted bright red in the company colors and sport the company name. This cooperative, the advertising seems to say, is the true center of town.

DSC_6412Innovation and modernization bristle from every side of the old Tillotson elevator. The externally installed legs (the parts of an elevator that lift the grain during the loading process) are a later modification taken to prevent grain dust fires: the moving parts that may heat up, such as bearings and motors, are no longer confined in an enclosed space with combustible grain dust. The various conveyors connect to newer annexes that were built when the storage demand outgrew the original elevator. The entire complex has become a far greater enterprise than our grandfathers, builders of the original structures, ever envisioned.

I paged through the Tillotson Construction Company records, preserved in handwritten and carefully photocopied pages, looking for the building specifications for the original Hinton elevator. Unfortunately they were not preserved with the rest. But we know it is a Tillotson elevator from a news item about an accident at the construction site where a man fell to his death in 1954. Perhaps records pertaining to the subject of a potential lawsuit were not with the rest of the file.

The elevator follows a well-tested design, and like the majority of the later Tillotson elevators we have studied, it still serves. It is a fitting testament to the engineering pioneer that was Tillotson Construction Company.

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A mystery unfolds at the Tillotson elevator of Blencoe, Iowa

This elevator is attributed to the Tillotson Construction Company of Omaha, but evidence points elsewhere

This elevator is attributed to the Tillotson Construction Company, but evidence points elsewhere.

Story and photos by Kristen Cart

In an earlier post, we showed that the elevator built by the Tillostson Construction Company in the northwest Iowa town of Blencoe had a structural failure prior to completion. A photo provided by Tim Tillotson showed that the concrete slumped over the driveway after the slip-form pour had progressed considerably past the point of failure. Construction would have halted there. The question of how the elevator was completed was never answered.

In the company records we have, the specifications log ended by 1956, while the company continued to build elevators beyond that date. So later records are lost to us. Tim Tillotson estimated that this mishap occurred in about 1955. I discovered, on review, that Blencoe was not in the specifications at all. Why?

A photo of the manhole cover on the rail side of the elevator could provide the answer. It is not typical for Tillotson elevators to have exterior manhole covers on elevators of this type, so the existence of these was a little surprising. More shocking was the identity of the company that placed them.

"Grain Storage Const. Co, 1959, Council Bluffs, Iowa" is embossed on the manhole cover

“Grain Storage Const. Co, 1959, Council Bluffs, Iowa” is embossed on the manhole cover.

The Grain Storage Construction Company of Council Bluffs, Iowa, is not familiar to us. It may be the company called in to repair the damage when the failure occurred.

We don’t know if Tillotson Construction was fired on the spot. But it is also possible that Tillotson was given a second chance–the design of the elevator clearly follows the trademark Tillotson design, whether copied by some one or built by the original contractor.

I wonder if the original repair destroyed the structural integrity of the elevator, and Grain Storage Construction was brought in to replace two of the bins. We know it was a later job because of the 1959 date on the manhole covers. Unfortunately, I made my visit on a Saturday, and the co-op was closed, so there was no one there to ask.

It is a beautiful, functional elevator today. It stands beside the older Mayer-Osborn elevator, which is also clearly in use sixty years after it was built. Both elevators had problems during construction, but the capacity was urgently needed, so both projects were finished. How the Tillotson elevator ultimately became a Grain Construction Company branded elevator is a mystery we will try to solve in a future post.

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Tillotson Construction employees share playful moments outside the company’s Omaha office

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Story by Tim Tillotson, photos from the Virginia Slusher archive

Editor’s note: The story is from a May 14 phone interview.

On the top pic, second from left, Ted Morris? It don’t look like him at all to me. Wayne Skinner, I believe that’s his Olds they’re leaning against.

In the background is Fairmont Ice Cream. They brought refrigerated rail cars in there. One of them, Dad rammed the ass-end of his ’56 imperial into, backing out of the front of the office and I don’t know where he was going in such a hurry. Second day he had it. A four-door Southhampton, pink and white, Mother drove it most of the time. The air conditioning system—they were coming into the picture then—the condenser unit was in the front of the trunk in a big metal box.

When he slammed into the tongue of that rail car, you know how high those tongues stick out, it got into the trunk and the back window. He had them working 24 hours a day to fix that thing, the trunk, back window, and roof.

After he had it fixed, you could always hear some broken glass shifting around in the box of that unit.

Wayne was the so-called engineer, he set over there in that drafting room in the other side of the office, did all the structural calculations.

It was a ’49 or ’50 Olds. Wayne is in the middle pic with Bob Rodgers. He was like the bookkeeper.

Top and bottom picture? There’s Virginia (second from right) and I don’t know who that woman is.

Johnny (Hassman) had to be office help. He didn’t really have anything to do with the drawings or plans. I don’t even remember that he even worked on a job. And I don’t remember why he was there. He got his college work done, I think, in Missoula.

Uncle Ralph, Johnny’s dad, helped later in sales. I remember Ralph talking about him almost living in the car, and he ate a lot of pork and beans out of the can to pay for his way through college. I can’t remember his academic agenda.

Ted was the pilot. He worked int the office with Wayne, doing the drawing and getting the specs together. He flew Dad when Dad would go out to the jobs. Ted used to take me flying out to the job. He was a fun guy, good-natured. He tried going into business himself after Dad passed.

Bill Russell delivered the first load of grain in Alta’s new concrete elevator

First load of grain being dumped in the elevator. Man on left is probably an elevator employee, Bill Russell, right.

An Alta Cooperative employee, left, and Tillotson’s superintendent Bill Russell dump the first load of grain in 1950. Photo from the Neil A. Lieb archive.

By Ronald Ahrens

We’ve laid out the story of Tillotson Construction Company’s concrete elevator at Alta, Iowa.

Now for the completion.

The photo shows the ceremonial first load of grain being dumped after the elevator was wrapped up in 1950. The job had started in early spring.

Bill Russell superintended from start to finish. As his son Dennis has told us, Bill was born in 1900 and built ammunition depots during World War Two before coming to work for Tillotson.

He was father of eight sons. One of them, Jim, a promising law school student, died in a fall on Tillotson’s elevator at Murphy, Neb.

After a long run with Tillotson, Bill started Mid-States Construction, which became known as Mid-States Equipment, with Gordon Erickson.

During the key postwar period of elevator expansion, few men contributed more than Bill Russell, and we are proud to remember and honor him.

Tillotson’s employee ‘Tiny’ could sucker the locals in any barroom

 

Photo from the Neil A. Lieb Archive.

Story by Ronald Ahrens, photo from the Neil A. Lieb Archive

He was called Tiny, and he could always put one over on the locals.

Neil Lieb couldn’t recall Tiny’s full name during our telephone conversation on April 29, when we sought to identify people shown in photos from Tillotson Construction Company’s job at Alta, Iowa.

As a young man just out of high school, Neil was part of the crew, and even sixty-five years later he still marvels at the older, wiser Tiny.

Members of the crew would go into the beer parlor after hours. scan0017

“Tiny would bet you he could drink a bottle of beer in 10 seconds,” Neil said. “It takes eight seconds for the bottle to run dry by itself. He would bet five or ten dollars, and he would find some sucker.”

Tiny was 6 feet 2 inches tall, Neil recalled.

Neil couldn’t identify the man at the rear of the photo, nor could he express details of the job they were undertaking because he had moved on after the Alta Cooperative’s new concrete elevator was finished.

Photos document the construction of a chimney that rose from a small building next to the old wooden elevator. We don’t know this stack’s purpose, but Neil (and my Uncle Tim Tillotson) don’t suspect it had to do with grain drying.

 

From their ever-rising perch, elevator men saw the workaday world of Alta, Iowa

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Story by Ronald Ahrens, photo from the Neil A. Lieb archive

Reader Frank Nine recently expressed fond memories of his job with Tillotson Construction Company, writing, “I can’t believe it has been 61 years ago that I started working for Tillotson. It seems like yesterday and was some of the best times of my life.”

This view of downtown Alta, Iowa, from Tillotson’s new grain elevator for the Alta Cooperative makes his statement easy to understand. Aside from the challenge of the work itself, part of the appeal of building a reinforced-concrete elevator was the high-profile nature of the job, in every aspect.

In a town like Alta, with 1350 inhabitants in 1950, the construction crew had to feel the eyes of everybody in town. Wherever they went, whether the cafe or saloon, they were known and perhaps treated differently.

And from their lofty perspective, the workers could be forgiven for harboring a sense of superiority over the townsmen, some of whom may not have been inside a building taller than three stories. Building an elevator made you part of an elite team, rather like a visiting circus troupe.

In the photo we look to the south-southeast and see a lumber company, the downtown businesses, and an important church. Assistance would be welcome in identifying buildings around the smokestack, as well as other establishments.

From the neighborhood, the Alta grain elevator loomed ever larger

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Story by Ronald Ahrens, photo from the Neil A. Lieb archive

As the Alta Cooperative’s new elevator rose in the early summer of 1950, life went on at its not too vigorous pace in the namesake town.

Here, we see the elevator as the headhouse nears completion. The view, as far as I can determine from satellite imagery on Google Maps, is looking north on Cherokee Street–which, as we see, was unpaved.

Pressed for a guess, I’d say the truck is an International and the light-colored car is a Pontiac.

Note the cross-bracing in the headhouse window.

On the extreme right, through the opening under the tree, you see the outline of the old wooden elevator building.

The crew had only a few more feet, or maybe it was inches, to go before topping out the new reinforced-concrete elevator. After dismantling the formwork, they would install the equipment inside the main house and headhouse.

Then the painters would sway on a flying scaffold and apply whitewash, making the elevator gleam.

Welcome to Alta. Please slow-down and see our new grain elevator!

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Story by Ronald Ahrens, photo from the Neil A. Lieb archive

Why would we not be blamed for thinking the sign in the photo was actually about the new elevator that Tillotson Construction Company had just completed in Alta, Iowa? Or do we read too much into it?

Just think what was required to build the elevator in 1950. Men started in the mud and gloom of early spring. All they had were piles of sand and lumber and steel bars, relatively few, simple tools, and an ingenious way of keeping the formwork level. They were about to perform an amazing feat.

By midsummer, the job was done, the lettering affixed to the headhouse, and farmers could more efficiently store and ship their corn.

The men who built the elevator moved on to another job, maybe in Iowa, maybe in Texas.

What they left behind towered over the countryside of Buena Vista County. Some folks had probably never seen a monument this grand.

Shucks, by scrooching up your eyes, you might even have been able to see it all the way from Storm Lake, three miles down Route 7.