Painting a concrete grain elevator in Lincoln, Nebraska

Merle Ahrens, uncle of Ronald Ahrens, has written an account of his summer of 1955, which was spent on a scaffold with another of Ronald’s uncles, Michael Tillotson, youngest son of Reginald and Margaret Tillotson:

After graduating from Omaha North High School in 1955, I went to work for Tillitoson Construction on a grain elevator in Lincoln, Nebraska, with Michael Tillotson. I was paid $1.25 an hour.

Merle at home

Merle Ahrens in 2011, at home in Titusville, Fla.

I remember the first day on the job we had to go to the top of the grain storage tank—at least 100 feet—on a bucket that was used to haul up concrete. The bucket was connected to the swinging boom at the top by a wire cable. The cable went to a stationary, manually operated, rotating spool, which wound up the cable to lift the bucket. The operator let it free-fall down, seeing how close to the ground the bucket and riders could get before hitting the brake. It was a scary ride with four or five other workers standing on the rim of the bucket, especially the free fall down. Thankfully, it didn’t take long to get used to.

At the top, there were no rails around the edges nor any safety provisions like you see today, just one jack rod sticking out of the surface to hold on to as you got on and off of the bucket. The first day, I spent a lot of time holding onto that rod looking over the side.

When Michael and I started work, all the concrete pouring was complete and we were given the task of painting the outside of the whole elevator. We painted it using a lime-base whitewash. We had to crawl over the edge of the top of the tank onto a flying scaffold. The scaffold was held up by a pair of rope block-and-tackles connected to a pair of wood beams that were extended about two feet over the edge of the tank. The wood beams extended about ten feet inboard and were weighed down with sandbags to keep the scaffold from falling. The scaffold was made up of a pair of two-by-twelve boards with a metal frame at each end and two-by-four railings around it. The rope block and tackles were attached to the scaffold on the ground. We had to pull the scaffold up to the top every time for each ten-foot width we painted. There was an old man on the ground who mixed the paint and pulled it up to us in a five gallon bucket. He had a harder job than we had. All we had to do was brush on the paint and pull the rope to release the half hitch that held up the scaffold and let gravity work to lower it. The “flying” part of flying scaffold was when the wind was blowing. You would fly halfway around the tank.

Every night we would take off our Levi’s and stand them in a corner. There was so much paint on them! Yet one pair lasted all summer.

After a couple of months we finished painting the elevator in Lincoln and went to David City to paint another grain elevator. This time we used a new latex paint. It was very slow-drying and the wind kicked up a lot of dust. The elevator ended up white with grey stripes.

We kept hearing of accidents at other sites. One man was said to have fallen from a plank used to walk between the top of two tanks. He was wearing new boots and slipped. Another was killed when roofers removed the sandbags holding the beam for the flying scaffold so they could hot-tar the roof. A couple more were hurt while riding on a bucket and the clamps holding the cable slipped. The clamps were installed wrong. I do know for a fact that one worker at Lincoln was hit in the face when a five-gallon bucket with concrete in it fell while he was using a rope and pulley to lift it overhead.

At the end of the summer, Michael went back to North High, and I went to work for the Union Pacific Railroad.

Merle Ahrens

January 9, 2012

Ports and plaques provide clues about an elevator’s builder

A good quick way to identify the builder of a grain elevator is to check the grain ports. At their first project, in McCook, Nebraska, Mayer-Osborn used these forged steel ports from the Hutchinson foundry. A nice touch was the bronze plaque inside the elevator. It identifies the people responsible for its construction.

 

 

 

 

After delay, Tillotson completes 101,000-bushel elevator at Wapello, Iowa

Wapello, Ia—The Wapello Elevator and Exchange has let contract for an all-concrete storage addition to its main building to the Tillotson Construction Co., Omaha. Work will begin this week and is to be finished in 60 days.

The Democrat and Leader, Davenport, Iowa, July 31, 1949

The Wapello elevator, by Sam Willson. The flag and ribbon were added during the Persian Gulf War.

New Grain Storage Structure at Wapello—

Here is the new $80,000 grain storage structure of the Farmers elevator at Wapello, which will be completed next week by the Tillotson Construction Co., Omaha, Neb. The structure is 135 feet in height with ground measurement of 24 by 40 feet, and has seven bins with total storage capacity of 101,000 bushels. The four corner bins are of 20,000 bushels capacity each and three inside or overhead bins each have 7,000 bushel capacity. Inlet and outlet pipes extend to the structure from the main elevator building shown in the photo, and the mechanism was operated for the first time Monday in a test run. Construction was started Sept. 1, but delays have extended the time of completion until some time next week. The new structure gives the elevator company a total storage capacity of 135,000 bushels of grain.

The Democrat and Leader, Davenport, Iowa, Dec. 8, 1949

♦ ♦ ♦

Editor’s note: We found an image of the Wapello elevator on a site called Tankwagon Express.

January 7, 2012

Hiya Tankwagon,

A partner and I are doing a blog about the grain elevators that our grandfathers built, and I believe that my own granddad’s Tillotson Construction Company, of Omaha, built the elevator at Wapello. We have a newspaper article that says it was being completed in 1949.

Can you supply any info? Also, could we use the photo that’s on your site?

Many thanks,

Ronald Ahrens

♦ ♦ ♦

January 8, 2012

Ronald,

Feel free to go ahead and use the picture. I can’t verify if that is a Tillotson elevator, but the date of 1949 is probably correct. Is there a place where they may have left a mark or identifier on the structure? Prior to that date, a large wooden square elevator stood in the approximate vicinity. It like most wooden elevators caught fire and burned sometime in the 1940s. Replacing it was a smaller wood structure tied to the feed mill, and the slip form. The wooden mill in the picture burned to the ground in the fall of 1994. While the concrete structure is still standing, it has not been in use since maybe 2001-2002. At that time, I worked there and we had some issues with the headhouse and confined spaces with the insurance company. It still stands unused. The entire facility has capacity for about 3 million bushels of grain more or less.  Since I left the company in 2005 my access to information on the building is not as readily available. But I will see what I can find for you.

Sam Willson

Settling and cracking leads to suit against Tillotson Construction

This map shows the incorporated and unincorpor...

Dayton—Farmers Elevator Company has filed suit in federal court at Fort Dodge, Iowa, asking $92,120 from Tillotson Construction Co., Omaha, Neb.

The cooperative also is seeking a court order for the removal by the construction firm of a new 150,000-bushel elevator at Dayton. An alternate request included in the petition asks that if the court does not grant the damages and order the structure removed, that it should determine amount needed to place elevator in condition to conform with the contract between the companies and to grant that amount to the Dayton cooperative.

The petition charges that “due to faulty plans and construction the elevator is unsafe for use and in dangerous condition and is liable at any time to collapse.” The elevator was completed in September 1954 and less than a month later “settled, cracked and broke in numerous places,” the Dayton company alleges in the petition.

At the time the elevator was found to be damaged it was loaded with 110,000 bushels of corn and 30,000 bushels of beans.

Farmers’ Elevator Guide, v.48-50, 1953-55 p. 61 

130-foot fall claims Larry Ryan’s life in Pochahontas, Iowa

Worker Is Killed in Fall From Elevator

Pochahontas, Iowa –(AP)–A 130-foot fall from the top of the Farmers Co-operative Elevator, under construction here, claimed the life Wednesday of Larry Ryan, 20, of Cassville, Mo.

Ryan, an employe of Tillotson Construction Co., Omaha, was operating a hoist used to raise supplies to the top of the elevator. Cause of the accident was not immediately learned.

Muscatine (Iowa) Journal

Thursday, July 29, 1954

Edward Koppes injured in fall at Bonner Springs, Kansas

Injured in Fall (The Sun’s Own Service)

Hanover, Kans., Jan. 28—Edward Koppes, son of Mr. and Mrs. Chris Koppes of Hanover, received a fractured right hip and right arm when he fell 20 feet from the roof to a concrete floor of a grain elevator which he was helping to build at Bonner Springs, Kans., on Jan. 19. He was taken to a Kansas City hospital. He is an employee of the Tillotson Construction company.

Beatrice (Neb.) Daily Sun

Wednesday, Jan. 28, 1948