Category Archives: Their Work

Gary Rich’s analysis reveals subtle aspects of Mitchellville, Iowa, elevator operation

by baggyparagraphs

Story by Gary Rich
Photos by Kristen Cart

There are several possibilities as to why Heartland Co-op’s Mitchellville, Iowa, elevator would only use rail service for shipping out its grain. The most obvious one is that this might be a shuttle operation. Whether corn or soybeans, the company that receives the grain might have a contract with the elevator specifying shipment of a certain number of carloads per week. It is probably a larger-name company, and they could be paying for the shipping charges. This would keep their operation from having to shut down for lack of grain.

The photos appear to show nine or ten covered hopper cars at the elevator’s far right. In the view at top, we see yellow markings on the rail on the elevator track. This is known as the “clearance point.” You can’t have cars sitting beyond these markings without “fouling” the main line. The following links to lexicons of railroad terminology will explain both terms:

http://www.icrr.net/terms.htm
http://cfr.vlex.com/vid/214-7-definitions-19944901

Here’s an illustration why it’s cheaper to move grain by rail. The amount of grain in one covered hopper car leaving the elevator equals three semi-trailer loads. If you load ten hopper cars, you’re probably looking at an equivalent of around thirty-three or thirty-four semi-trailers. If the plant that receives the grain is over 200 miles from Mitchellville, it would take more than a week to move all that grain over the highway.

Indeed, if the plant is 200 miles away, you also have to consider the amount of time a trucker can work. He wouldn’t be able to cover two round-trips per day. And besides, the trucker’s charge of something over $4.00 per mile might erode all profit for the grain operation.

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Tillotson Construction’s Mitchellville elevator is a key part of Heartland’s grain operation

by kocart

The Heartland Cooperative elevator complex at Mitchellville, Iowa.

Story and photos by Kristen Cart

The Mitchellville elevator is visible from Interstate 80, and the rounded head house drew my attention as we headed through Iowa on our way home from our recent trip out West. “Just one more stop, OK, kids?” I said, and they answered with groans. I think I promised ice cream to quell the protest.

The main elevator built by Tillotson Contruction Company of Omaha, with grain drier.

I parked the van, air conditioner running, in a shady spot and hopped out with my camera. Thunderheads threatened nearby, but the storm seemed to be moving off, and the sun peeked out and illuminated the scene. I took advantage of the beautiful light to photograph the elevator.  As I finished up, I saw a truck rounding the corner from an alley into the gravel lot beside the elevator, so I flagged the driver down to ask if he knew anything about it. We were in luck.

The driver introduced himself as Ed Baldwin, a grain truck driver for Webb Farms. He was more than happy to talk about the elevator, having trucked “at least two million bushels” in and out of Michellville. Bill and Stan Webb own the farm, and Ed purchased his truck from their father who used to truck his own grain. Ed gave me a quick outside tour of the elevator property.

The Younglove annex viewed from the driveway.

Ed explained the Heartland Cooperative operation at Mitchellville. He did not know the builder of the “head house,” as he termed the main elevator, but he knew the adjacent annex was built by Younglove in 1972.  The bins had numbers and he pointed out the function of each one. All the way to the left was a new bin with its own leg that was built in the 1980s and used for damaged corn. Immediately to the right of it, on one end of the Younglove annex, was a bin dedicated to soybeans. The rest of the annex held corn, with the main house taking all the wet corn since it gave access to the grain drier.

The Younglove annex is placarded with the date of construction.

During harvest, the employees kept a grueling schedule filling the bins, especially during a wet year. Jim Dietrich, grain manager for Heartland Co-op at Mitchellville, would pull a twenty-four hour shift to accept the grain into the main elevator and dry it. The drier had a capacity of seven thousand bushels per hour, which would limit the amount of grain that could be taken in. Ed said the main house would take seven semi loads per hour of grain that needed to be dried. Shipments from the elevator were by rail, unless capacity was reached and grain needed to be trucked.  Trucking would be the exception for Mitchellville’s operation.

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McCook’s J. H. Tillotson-built elevator is still all original, down to the light fixtures

by kocart

J. H. Tillotson built this attractive elevator at McCook, Neb. in 1948.

Story and photos by Kristen Cart

Kelly Clapp explains how levers and pulleys are used to distribute grain.

The straight-up elevator at McCook, Nebraska, was built for a private owner in 1948. J. H. Tillotson, Contractor, of Denver, Colorado, was tapped for the project, and it was completed just a year before the Mayer-Osborn Construction Company of Denver built the nearby Frenchman Valley Cooperative elevator. My grandfather, William Osborn, was a superintendent for Joe Tillotson at the time, just before going on to form the Mayer-Osborn Company with Gene Mayer, so both projects were his.

Kelly Clapp, a Frenchman Valley Co-op employee, opened up the elevator so I could look inside. A trapped pigeon stood  in the doorway when it opened, blinking in the unaccustomed light. It fluttered off when we went in. What I saw was state of the art for 1948.

The elevator leg, which lifts grain from the pit to the top of the bins.

The elevator stands by itself and is unique since no renovation has ever been done to it. The elevator is original, right down to the light bulbs, Kelly said. It operates as it always has. It only takes corn when the other McCook elevators are full. The elevator is cleaned right before harvest, so the manhole covers, stamped “J. H. Tillotson, Denver,” were off and the bins were open.

The elevator has basic electrical functions such as lighting, and the conveyors and the leg are motor-operated, but all of the controls for it are manual. Levers and pulleys operate in the driveway to direct grain chutes to load corn into a waiting truck, and a similar arrangement at the top of the man-lift directs grain into the proper bin while loading the elevator.

The interior of the driveway, with the leg to the right.

This elevator is a completely intact example of our agricultural past–as fascinating as a water-driven grist mill from the century before. Structures of concrete and steel, built for industrial purposes, don’t merit a historical marker or national designation, but they are just as significant as an ancient town hall or a dignified farm house. I think I prefer the plain functionality of the grain elevator.

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The J. H. Tillotson-built farm elevator at Traer, Kan., is still standing, but idle

by kocart

Grafel Farm elevator, built by J.H.Tillotson, Contractor, at Traer, Kan.

Story and photos by Kristen Cart

The road to Traer, Kan., was a bit obscure. The town is south of McCook, Neb., across the border, on unpaved secondary roads. It took some navigating to get close to the elevator, and then to find the right road, once the elevator peeked over the farm fields. We were rewarded with a handsome, squared-up, tall elevator on a lonely rail line in a winding creek valley surrounded by farmland. I hopped out of the van in a grassy parking area and started to take pictures. A truck was parked at the weighing house by the elevator. I knew this was a private farm, and it always had a privately owned elevator, from the time my grandfather built it. So I wanted to make my presence known.

The elevator leg and bins.

When we visited McCook’s elevator earlier in the day, worker Kelly Clapp told me the Traer elevator was still in operation. But his information was about two years out of date. Don Grafel, who greeted me when I entered the elevator office, chuckled when I asked if the elevator was working. “I wish a tornado would take it down,” he said.

Don had started working at the Traer elevator as a kid. His family now leases the farmland from a granddaughter of the Anderson family, who had the elevator built, and as part of the deal, the Grafel family had to buy the elevator. The Grafels operated it for a number of years.

The elevator was retired two seasons ago, Don said. The problem with the elevator was twofold. It had been built in a flood area with a high water table, and the measures taken during construction to account for the water had started to fail. It had leaking problems during wet years. But worse, the elevator was slow. Don said the elevator could take a semi-load at a time in the pit, which was good, but it would take an hour to load the bins. Fifteen years ago, the Grafel farm placed metal bins on high ground above the town. That handled the water risk, but Don said that even those bins were falling behind demand because of slow loading.

“J. H. Tillotson, Contractor, Denver” is stamped on the interior manhole covers.

Shirley Nichols, who also worked at the office, was keenly interested in the history of the elevator. I had a treat to offer her. Russell Anderson, who commissioned the elevator, wrote a letter of recommendation for my grandfather’s new company on May 6, 1949. The Traer elevator was an example of Grandpa’s work before he went out on his own after working for J.H. Tillotson, Contractor. I gave a copy of the letter to her along with a photo my grandfather took during the elevator construction. In return, she gave me another construction photo and some historical pictures of the town.

Finally, my hungry and thirsty children came into the office, and the visit was pretty well over. Don’s brother Greg came in after meeting my husband in the parking lot. He wondered who had dropped by. But it was time to get on the road again, before the complaints got too shrill.

The good people of the Grafel farm made us feel very welcome, and gave us a window into the Traer elevator’s past. I’m glad we were able to see it while it still stands.

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Maywood, Nebraska: another Mayer-Osborn landmark meets its end

by kocart

Photo by Kristen Cart

By Kristen Cart

The old Maywood, Nebraska, elevator with its annex built by Mayer-Osborn Contruction Company of Denver, Colorado, was demolished in March of this year. I had planned the trip to see the elevator before its scheduled demolition in 2013. When we arrived in town, I expected to see the familiar straight-up J. H. Tillotson, Contractor-designed elevator with its annex beside it, but it was nowhere to be found. But I saw bulldozers and a football field-sized area framed with rubble piles, with corn impacted into the flat scraped ground. Not good.

Inside the Ag Valley Co-op office, business was in full swing. A truck pulled up, and a corn sample was vacuumed up and tested inside the building as I watched. Newer elevators were handling all of the grain. Turena Ehlers and Charla Werkmeister, employees of the co-op, told me how it went.

Photo by Julie Cox Hazen

The old Mayer-Osborn annex had a pretty good lean and some leaking problems, so it had been slated for destruction first, with the status of the main elevator left in question. But the main elevator was losing chunks of concrete and was deemed a hazard, so it came down soon after the annex. Forest River Colonies, of Fordville, North Dakota, a Hutterite-owned company, tore down the elevator and its annex, with the scrap going to Columbus Metals in Kearney, Nebraska. My hopes were dashed for recovering an intact manhole cover with my grandfather’s Mayer-Osborn company name on it.

Photo by Julie Cox Hazen

The demolition was quite an event for the town. Carol Wood put together a photo montage and hung it at the Maywood town offices. Bill Schnase picked up pieces of the rubble for his daughter to paint, to preserve the image of the elevator on concrete. Everyone had photos of the demolition. Julie Cox Hazen, Bill Schnase’s niece, shared hers with me.

Luckily, Gary Rich visited the elevator last year, taking photos of it in its last year of useful service. It’s type had been surpassed for a long time by newer, faster grain storage facilities of all kinds.

Most of Grandpa’s smaller projects are reaching the end of their service lives. So we are capturing their last moments, mostly, but not always, in the nick of time.

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Jerry McBride worked at Wauneta’s elevator in the ’60s before repairing cars

by kocart

Jerry McBride at Bob’s Repair Service in Wauneta, Nebraska

Story and photos by Kristen Cart

On the way out of town after visiting the Wauneta, Nebr., elevator complex, we noticed a rather striking old building, which was an auto repair garage, currently owned by Robert Jones, and called Bob’s Auto Repair and Service, at 512 S. Tecumseh.

I stopped to take pictures. A man came out, introducing himself as Jerry McBride, and asked if I liked old buildings. I said I did, and that I had a particular interest in old elevators, having visited Wauneta’s that day. He invited me in to see the shop. It had been built in the 1920s, Jerry said, and mostly knocked down by a tornado sometime before the 1950s, when it was rebuilt and an extension added.

All of this happened before Jerry was employed there.

Wauneta’s original elevator

He said that he had been hired by Ivo Valentine Pennington in about 1962. Before that he was employed as a “broom man” at the Wauneta elevator for six months or so, making fifty cents an hour. Cleanliness was of utmost importance at the elevator. Wauneta gained the reputation for having the cleanest elevator in the state, Jerry said. Unclean elevators would catch fire, or worse, blow up. He kept the elevator clean, as dust free as possible, but it was nevertheless hard and dirty work and did not pay well, so he quit and looked into the possibility of going to school. Then I.V. Pennington offered him a job and all the training he would need to become a mechanic.


The shop today is an old-fashioned one that doesn’t take new cars. Parts could be machined there, and many of the tools had been manufactured by hand, to accommodate old cars.

Even the cash register was old–as Jerry pointed out, he did not have to close for a power outage, because the register still worked.

It struck me that Jerry McBride had first worked in this shop when the Wauneta elevator was less than ten or fifteen years old and the first annex was new. The repair shop was already old by then. Except for some modern tooling, the shop does not appear to be very different than in the 1960s.

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How to build an elevator: Jerry Osborn’s firsthand account from Blencoe, Iowa

by kocart

Story by Jerry Osborn and photos by Kristen Cart

The summer of 1954, before my senior year, I started working at the Hormel plant again, but after a few weeks my dad asked me to work on the elevator his company, Mayer-Osborn Company, was building at Blencoe, Iowa. This would be a different experience. Since I had no transportation of my own he took me to Blencoe and set me up in a motel near the site. He also took me to a shoe store to buy work shoes so I would be set to go to work. The wages weren’t great. They were $1 an hour just like all the other grunts on the job. No nepotism on this job. My job was to select the correct steel and see that it was laid properly as the slip forms were filled and jacked. Fortunately, I had enough engineering drawing work that I could read the blueprints. The slip operation had just begun when I arrived, so it was learn-on-the-run for me.

Things seemed to be progressing nicely until we were about twenty feet in the air. At that point it was noticed that some of the exposed concrete was crumbling and falling to the ground. This can’t be good. The operation was shut down immediately to determine what the problem was. It became obvious that the mix ratio of cement to sand and gravel was too low. The work to that point had to be torn down. The demolition was done over the weekend, and we were setting up to slip again on Monday. The concrete was mixed on the job and the appropriate mix weights were to be locked into the scales. Somehow the proper amount of cement was not designated. My brother, who had been on a lot of these jobs, was a supervisor on this job and should have checked the setting for the proper mix.

When operating properly, the concrete was mixed next to the elevator; each mix was dumped into a bucket hoist, which was lifted to the deck level. The mud was fed into two-wheel mud buggies. The buggies were then wheeled to and dumped at the place needing concrete. As this process took place another mix was in process, so when the hoist bucket was returned, it was once again filled and the whole process was repeated over and over until a height of more than 100 feet was reached. As the forms were filled, steel was laid and other features such as portholes were laid in place as the forms were jacked upward, exposing freshly set concrete at the bottom of the forms and providing more space at the top for more mud. A scaffold was built below but connected to the forms so men with trowels could smooth the fresh concrete as it was exposed below.

I had hoped to work until the slip was finished, but the restart didn’t leave enough time prior to football practice.

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Searching for Mayer-Osborn’s office in Denver produces a good possibility

by baggyparagraphs

Story and illustration by Kristen Osborn Cart

Looking for the original offices my grandfather used while putting up elevators for a living, I checked maps for the buildings that stood at the old Mayer-Osborn Company addresses. Google gives a bird’s-eye view. The newer address at 5100 York, in Denver, has no building and seems to be a parking lot full of junker cars and abandoned trailers. There is a small white cinderblock-looking building next door that might be that old, but it is nothing to speak of. I am sure the old building where William Osborn and his partner Gene Mayer located their business is long gone.

The address at 1717 E. Colfax has a handsome, two-toned, tan-and-brown brick building, three stories high, with a glass-brick corner feature on each floor and a style very like some of the better buildings from the Forties and Fifties. It has white-framed windows. It looks like it could have been newly built, if it was their office back then. A mural painted on the side looks like old Nebraska historical scenes, and a canvas awning shades the entry.

If I were any good at all at remembering architectural terminology from my college art history class, you would have a pretty good idea what it looks like just from my description.

Alas, there’s no way of knowing from a photo exactly when it was built, and whether Mayer-Osborn set up there in the old office of Holmen and Mayer, but I suspect so. The building would have made a very presentable impression on clients who came in looking for a reputable, established elevator construction company.

 


Budd Gauger recalls delivering grain to the Wauneta elevator

by baggyparagraphs

Budd Gauger, who was born in 1930, grew up on a farm fifteen miles from Wauneta, in southwestern Nebraska. He went on to have a career as a newspaperman in Lincoln and Toledo. Here, in his lyrical style, he recalls details from his trips to the old Wauneta elevator. Mayer-Osborn’s plans for a new concrete elevator were approved, in 1949, by Farmers Coop Exchange (FCE), which merged with  Frenchman Valley Cooperative in 1990.

By Budd Gauger

Fourth of July means fireworks, but wheat farmers examine their fields hoping no fireworks such as lightning destroy their crops. They have decided to start the harvest.

When?

Now!

♦ ♦ ♦
 

I was assigned by my father to drive the big truck, usually a Chevrolet, hauling wheat to elevators in town. I realized that I had down time or wasted time when sitting in the fields waiting to load or at the elevator waiting to unload, so I enrolled in correspondence courses (this was in the ’50s) from Midland and Dana Colleges. A cousin, Thelma Gauger, taught me some words of shorthand, which came in handy for a journalist conducting an interview of newsmakers, so I sometimes practiced in the truck.

Frenchman Valley Co-op elevator complex at Wauneta. Photo by Gary Rich.

Wheat harvests come quickly and leave quickly on a march from Texas to Manitoba.

If the wheat was dry we could easily go most of the night in the fields. Sometimes I would stretch out atop my “gold” (wheat) in the back of the truck, and look at the soft-friendly of the moon, looking at me and billions of stars.

I marveled at the height of the elevators, not quite skyscraper high, but big nevertheless. They took a sample of wheat to make sure it wasn’t rotten. The price depended on the condition of the kernels.

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Dacoma account documents co-op’s contract with Tillotson Construction

by baggyparagraphs

The following account comes from the history of the Dacoma, Oklahoma, farmers’ cooperative, which appears on the organization’s website:

The first concrete elevator was constructed in the year 1941 at a cost of $27,700 by Roberts Construction Company with a 100,000-bushel storage capacity. This was the north section of the west elevator. On March 12, 1945, it was voted by the Board to build a new office building. This was just west of the present building.

Adapted from Wikipedia's OK county maps by Set...

Business was now increasing and also the need for additional storage. A second concrete elevator was built in 1948 as an annex to the south of the first, west elevator. This was built at a cost of $52,000 by Roberts Construction Company, increasing storage another 100,000 bushels. In 1949, the authorized capital stock was raised to $100,000. The steel building housing the wheat cleaner and feed storage was built in 1950 for $8,000.

Continuing united efforts of management and membership saw another expansion necessary. In 1954, following a vote of the stockholders, the contract was signed with Tillotson Construction Company for a new 250,000-bushel concrete elevator. This new one to be located to the east of the office at a cost of $138,971. In 1956 the Authorized Capital stock was raised from $100,000 to $600,000.

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