Author Archives: kocart

Benton, Kansas, offers some direct lessons in elevator operations

by kocart

The Benton, Kan., elevator complex.

Story and photos by Kristen Cart

Sometimes while checking out leads about elevators my grandfather was involved with, I’ve made some fascinating side trips. I stopped at a Chalmers and Borton-built elevator in Walton, Kansas, and met the grain manager there, Jeff Snyder. He tipped me off about an operating wooden elevator at Benton, Kansas, also owned and operated by Mid Kansas Co-op, which would make a rare photo opportunity. I made a point to drive up there the next time I had a layover in Wichita.

Loading corn for transfer to a larger elevator.

My earlier visit to Traer, Kansas, left me with questions about why cooperatives have come to rely so heavily on metal bins, and why relatively few new concrete elevators are built. The speed of loading and unloading is one limiting factor for elevators. But on my visit to Benton, I was able to gain some insight into other design considerations.

Benton, Kansas, still uses a wooden elevator with metal siding for part of their storage. Beside it, several metal bins make up the rest of their capacity.  Harvest was going strong when I stopped by. I saw trucks pull up every few minutes to load corn from a large metal hopper near the grain bins, looping through the scales both before and after filling their trailers. A worker conducting the loading operation noticed me by the railroad tracks with my camera, and during a lull he laconically introduced himself, saying, “Just Christopher will do.” He had a temporary job working for Mid Kansas Co-op during harvest both in Benton and in Wichita at their large concrete elevator, where he became well-versed in elevator operations.

Spencer Reams, site manager for Mid Kansas Co-op at Benton, Kan.

Spencer Reams, the site manager, greeted me inside the scale house. According to Mr. Reams, Benton, Kansas, had a unique problem for a region in the grips of a severe drought. Because of very localized rain at just the right times, the area immediately around Benton had experienced a record harvest, up to five percent over any previous harvest.  So the elevator was completely full of corn while the milo and bean harvest was underway. Grain trucks were called in to move the corn to the cooperative’s larger Wichita elevator to make room, as Christopher explained. While I watched, an old farm truck full of milo pulled in to unload into the pit. Meanwhile the grain trucks, once they were loaded with corn and weighed, made the nine-mile trip into Wichita and then returned for more, waiting for the loading hopper to fill before filling up.

A truck dumps milo into the pit where a conveyor would take it to the leg, out of the photo behind a bin on the right. The loading hopper is to the left.

Christopher told me what he thought of the various types of elevators. He said that he preferred the metal bins–they were easier to work around. He showed me a photo of the man-lift that was used in the Wichita concrete elevator, and I agreed that it looked like a harrowing ride. A simple ladder on the side of a metal bin seemed safer. Also, older concrete elevators were crumbling, he said. For one thing, during freezing temperatures, trapped moisture could cause the concrete to crack and flake. It could be patched, but much like a road bed, eventually the elevator would become unserviceable and unsafe.  Though he did not comment on Benton’s wooden elevator, it was apparent that for various reasons these wooden structures were becoming harder to keep within regulatory bounds. It is very remarkable, in fact, to see one still in operation.

Each storage facility apparently has its advantages and drawbacks. One of the chief advantages of an elevator is its existence–if it is standing and in any way serviceable, it will be used. Its life ends when it can no longer keep up with demand, and when it becomes cheaper to build a new one than to repair or upgrade an old one. So each year more of the old landmarks go missing, to be replaced by the plain and common metal bin.

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The elevator at Daykin, Nebraska shows a characteristic J. H. Tillotson design

by kocart

The Daykin, Neb. elevator seems to match an unknown William Osborn photo

Story and photos by Kristen Cart

William Osborn photo ca. 1947

My husband and I took a day trip to look at some elevators in June, letting the kids off the hook and sparing ourselves their groans and complaints as we toured the countryside. Daykin was one of our stops. This J. H. Tillotson, Contractor elevator was built in 1947, according to my grandfather, William Osborn. He listed it among his previous projects when he was interviewed during construction of the McCook, Neb. elevator. As I went over the photographs for this post, I noticed, with excitement, that the photo matches one of grandpa’s unidentified photographs in every detail: The concrete driveway has the same inset from the corners, and the windows of the scale house match perfectly.  A mystery has been solved.

No one was about when we stopped to see the elevator, just before sunset. There was something beautiful about the scale house with its big, multi-paned windows, its blue trim, and its corner detail, with the elevator rising precipitously behind it.  I have admired all of Grandpa’s projects for their spare good looks.  I wonder how he saw these buildings.  It must have given him great satisfaction as he looked upon a completed project–or was it mainly relief? I know he loved tropical fish. He must have appreciated beauty for its own sake–at least a little bit. Was he too close to the elevators to see what I see? In certain light and at certain times, a beautifully done elevator takes your breath away.

The elevator at McAllaster, Kansas, proved to be a missed opportunity

by kocart

McAllaster, Kan., photo by Gary Rich

Story by Kristen Cart

Sometimes our elevator quest ends in a dead end, without definitive answers. In the case of McAllaster, Kan., we had only an old photo belonging to my grandfather, William Osborn, to go on, and Gary Rich and I never got any independent confirmation of the builder. When I went to visit the elevator two months ago, nothing was left and there was no sign it had ever existed.

William Osborn photo

Gary Rich tried hard to get information about the builder, after he had gone to McAllaster to photograph the elevator. Both of us made calls to the cooperative. But all we were able to confirm was that it was slated for destruction sometime this year. It was shut up tight, of course, when Gary went to see it, and, no man-hole covers were visible from the outside. The only clue we could find was an old photo of one of grandpa’s projects, which was probably built for J. H. Tillotson, Contractor, of Denver, Colo., judging by the style. The caveat was that quite a few others similar to this one were also built, and some of them have long since disappeared.

Gary Rich photo

Elevators like those at Daykin, Fairbury, and Bradshaw, all in Nebraska, were built in a similar style, so the only clues to their builder are external to the main house: elements such as windows, driveways, office buildings, and loading chutes can be compared to details in my grandfather’s old photos. Of course, if we have independent verification, such as contemporary newspaper accounts or my dad’s memories, it makes our lives easier, since only one of grandpa’s photos has any caption. Daykin and Fairbury have both been verified in this way.

When the photo above is compared with the photos taken by Gary Rich of the McAllaster elevator, it shows just enough difference to dash our hopes for an identification. The building behind the driveway appears to be attached, and the windows don’t match our photos of McAllaster. So we are at a frustrating impasse. We still don’t know the identity of the elevator in grandpa’s photo, and we still don’t know the builder of the McAllaster elevator, though we suspect it was a J. H. Tillotson project. With no way to verify it, we are at the disappointing end of our quest.

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In Monument, Kansas, the elevator is closed to visitors and its story sealed

by kocart

Story and photos by Kristen Cart

I approach this post with a little bit of trepidation, since the Monument, Kan., elevator does not invite tourists–even those with family connections. It is operated by a large corporation which primarily supplies corn for ethanol. It seems that an overly inviting manager might be risking his job, so I contented myself with photos taken from off of the property. But I was able to cobble together some information about it, from a variety of sources. Suffice it to say, it would not be prudent to reveal all of them.

A view of the Monument, Kan., elevator, taken from off-property. Visitors weren’t permitted at the facility.

I was able to determine the builder for the stand-up elevator with its integral head house. The manhole covers are stamped with the company name of J. H. Tillotson, Denver, Colo. The annex on the left has unmarked ports, but the annex on the right has man-hole covers stamped with the company name Mayer-Osborn. I did not see any of the ports for myself, so I am relying on secondhand information. But my grandfather apparently made a return trip after building the original house.

The original elevator was built for a Mr. Bertrand, whose son is still living. The elevator once had a brass plaque installed, which has since been removed and may still be with the Bertrand family. There were also early photographs of the elevator, and it is believed that they went with the plaque.

I spoke with a gentleman named Fred Wassemiller, who said, “These elevators were the best thing going–they should have kept building them.” He also said it was too bad that the “old-timers around here are gone.”

Apparently, they could have told me a lot.

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Flat storage for corn extends capacity at locations like Mitchellville, Iowa and Traer, Kansas

by kocart

Story and photos by Kristen Cart

Flat storage at Traer, Kan., for farm equipment, and an unused elevator.

During the heyday of elevator building, no sooner did an elevator go up, than it filled up, and left a town wanting for storage. The first option was to add an annex. But where economics dictated, cooperatives resorted to the simple expedient of horizontal storage. In the Farmers Elevator Guide during the 1940s and 1950s, between the slick ads for elevator builders, companies advertized Quonset-style buildings for flat storage.

A common sight in Nebraska and Kansas are long, flat piles of corn covered in tarps held down with old tires. At one grain facility, I saw a front-end loader filling grain trucks from one end of one of these great corn piles. At another, workmen were hurriedly applying tarp and tires in advance of a rainstorm. It seems the demand for ethanol has once again ramped up corn demand beyond the capacity of vertical storage facilities, or at least the ability to pay for them.

Mitchellville, Iowa: the Heartland Co-op elevator with the former feed mill and dryer. One of the two old flat-storage buildings for corn is in the foreground.

At two of the sites I recently visited, where the Tillotson-built elevators became insufficient for their purpose within a few years, I saw examples of  corrugated-style flat-storage buildings that were added after the original elevators were filled to capacity. These  served during a brief stretch of time until replaced by more modern, efficient bins, when the buildings found other uses. They were well suited for many farm needs since they could house virtually anything and were built to endure, once their corn storage days ended.

Mitchellville, Iowa, a site where an elevator built by Tillotson Construction of Omaha operates, has two such buildings.  They look like ordinary metal buildings, but the tip-off to their special use is the ladder leading to an opening in the roof where the auger operates. Both buildings have new jobs since the large annex additions were built beside the old elevator–one is a machine tool shed, and the other handles seed.

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Idaho corn stored under a tarp is loaded onto grain truck.

 

Tillotson Construction’s Mitchellville elevator is a key part of Heartland’s grain operation

by kocart

The Heartland Cooperative elevator complex at Mitchellville, Iowa.

Story and photos by Kristen Cart

The Mitchellville elevator is visible from Interstate 80, and the rounded head house drew my attention as we headed through Iowa on our way home from our recent trip out West. “Just one more stop, OK, kids?” I said, and they answered with groans. I think I promised ice cream to quell the protest.

The main elevator built by Tillotson Contruction Company of Omaha, with grain drier.

I parked the van, air conditioner running, in a shady spot and hopped out with my camera. Thunderheads threatened nearby, but the storm seemed to be moving off, and the sun peeked out and illuminated the scene. I took advantage of the beautiful light to photograph the elevator.  As I finished up, I saw a truck rounding the corner from an alley into the gravel lot beside the elevator, so I flagged the driver down to ask if he knew anything about it. We were in luck.

The driver introduced himself as Ed Baldwin, a grain truck driver for Webb Farms. He was more than happy to talk about the elevator, having trucked “at least two million bushels” in and out of Michellville. Bill and Stan Webb own the farm, and Ed purchased his truck from their father who used to truck his own grain. Ed gave me a quick outside tour of the elevator property.

The Younglove annex viewed from the driveway.

Ed explained the Heartland Cooperative operation at Mitchellville. He did not know the builder of the “head house,” as he termed the main elevator, but he knew the adjacent annex was built by Younglove in 1972.  The bins had numbers and he pointed out the function of each one. All the way to the left was a new bin with its own leg that was built in the 1980s and used for damaged corn. Immediately to the right of it, on one end of the Younglove annex, was a bin dedicated to soybeans. The rest of the annex held corn, with the main house taking all the wet corn since it gave access to the grain drier.

The Younglove annex is placarded with the date of construction.

During harvest, the employees kept a grueling schedule filling the bins, especially during a wet year. Jim Dietrich, grain manager for Heartland Co-op at Mitchellville, would pull a twenty-four hour shift to accept the grain into the main elevator and dry it. The drier had a capacity of seven thousand bushels per hour, which would limit the amount of grain that could be taken in. Ed said the main house would take seven semi loads per hour of grain that needed to be dried. Shipments from the elevator were by rail, unless capacity was reached and grain needed to be trucked.  Trucking would be the exception for Mitchellville’s operation.

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Then and Now: The J. H. Tillotson elevator at Fairbury, Nebraska

by kocart

Story and photos by Kristen Cart

Photo by William A. Osborn, about 1948

A current view

Some of the elevators Grandpa built were a little hard to identify, for certain, from his old photos.  Many of his projects were similar in design during the time he worked for J. H. Tillotson, Contractor, of Denver, Colorado.  So seeing an elevator in person,  only tentatively identified with an old black and white photo, and recognizing it, was quite an exhilarating experience.  Fortunately Gary Rich’s sharp eye made the connection between Grandpa’s photo and the elevator at Fairbury, Nebraska.

When I saw it, the Farmers Cooperative elevator did not give a clue to its builder from the outside.  It warned intruders away emphatically with “No Trespassing” signs, and it sported a freshly painted logo, which seemed to indicate that it was still in use. But because it was deserted I had no one to ask.  We knew from a newspaper article, marking the construction progress of the McCook, Neb. elevator in 1949, that my grandfather had previously built the Fairbury elevator.  So when my husband and I went to see for ourselves, I took documentary photos. Later, Gary Rich compared them with Grandpa’s old photos and quickly made the identification, noting the relative position of the railroad tracks, and the loading chute extending beyond the drive way.

The elevator stood beside one of the busiest rail lines I have seen in Nebraska. Freight and coal trains roared by every few minutes.  While spending the better part of an hour photographing every angle, I found a railroad spike, well rusted and tossed aside, and I brought it back to the car for the kids.  I don’t know why I thought it would impress them–when they saw it, they barely glanced up from their video games.  I guess old railroad stuff was more a part of my childhood than theirs.

With a little luck, these kids will remember the long drives through corn and wheat country chasing elevators.  At least they will have a unique perspective on them. Perhaps in their travels, when a towering white structure first peeks over the horizon, they will ask, “I wonder who built it?  And when?”

McCook’s J. H. Tillotson-built elevator is still all original, down to the light fixtures

by kocart

J. H. Tillotson built this attractive elevator at McCook, Neb. in 1948.

Story and photos by Kristen Cart

Kelly Clapp explains how levers and pulleys are used to distribute grain.

The straight-up elevator at McCook, Nebraska, was built for a private owner in 1948. J. H. Tillotson, Contractor, of Denver, Colorado, was tapped for the project, and it was completed just a year before the Mayer-Osborn Construction Company of Denver built the nearby Frenchman Valley Cooperative elevator. My grandfather, William Osborn, was a superintendent for Joe Tillotson at the time, just before going on to form the Mayer-Osborn Company with Gene Mayer, so both projects were his.

Kelly Clapp, a Frenchman Valley Co-op employee, opened up the elevator so I could look inside. A trapped pigeon stood  in the doorway when it opened, blinking in the unaccustomed light. It fluttered off when we went in. What I saw was state of the art for 1948.

The elevator leg, which lifts grain from the pit to the top of the bins.

The elevator stands by itself and is unique since no renovation has ever been done to it. The elevator is original, right down to the light bulbs, Kelly said. It operates as it always has. It only takes corn when the other McCook elevators are full. The elevator is cleaned right before harvest, so the manhole covers, stamped “J. H. Tillotson, Denver,” were off and the bins were open.

The elevator has basic electrical functions such as lighting, and the conveyors and the leg are motor-operated, but all of the controls for it are manual. Levers and pulleys operate in the driveway to direct grain chutes to load corn into a waiting truck, and a similar arrangement at the top of the man-lift directs grain into the proper bin while loading the elevator.

The interior of the driveway, with the leg to the right.

This elevator is a completely intact example of our agricultural past–as fascinating as a water-driven grist mill from the century before. Structures of concrete and steel, built for industrial purposes, don’t merit a historical marker or national designation, but they are just as significant as an ancient town hall or a dignified farm house. I think I prefer the plain functionality of the grain elevator.

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The J. H. Tillotson-built farm elevator at Traer, Kan., is still standing, but idle

by kocart

Grafel Farm elevator, built by J.H.Tillotson, Contractor, at Traer, Kan.

Story and photos by Kristen Cart

The road to Traer, Kan., was a bit obscure. The town is south of McCook, Neb., across the border, on unpaved secondary roads. It took some navigating to get close to the elevator, and then to find the right road, once the elevator peeked over the farm fields. We were rewarded with a handsome, squared-up, tall elevator on a lonely rail line in a winding creek valley surrounded by farmland. I hopped out of the van in a grassy parking area and started to take pictures. A truck was parked at the weighing house by the elevator. I knew this was a private farm, and it always had a privately owned elevator, from the time my grandfather built it. So I wanted to make my presence known.

The elevator leg and bins.

When we visited McCook’s elevator earlier in the day, worker Kelly Clapp told me the Traer elevator was still in operation. But his information was about two years out of date. Don Grafel, who greeted me when I entered the elevator office, chuckled when I asked if the elevator was working. “I wish a tornado would take it down,” he said.

Don had started working at the Traer elevator as a kid. His family now leases the farmland from a granddaughter of the Anderson family, who had the elevator built, and as part of the deal, the Grafel family had to buy the elevator. The Grafels operated it for a number of years.

The elevator was retired two seasons ago, Don said. The problem with the elevator was twofold. It had been built in a flood area with a high water table, and the measures taken during construction to account for the water had started to fail. It had leaking problems during wet years. But worse, the elevator was slow. Don said the elevator could take a semi-load at a time in the pit, which was good, but it would take an hour to load the bins. Fifteen years ago, the Grafel farm placed metal bins on high ground above the town. That handled the water risk, but Don said that even those bins were falling behind demand because of slow loading.

“J. H. Tillotson, Contractor, Denver” is stamped on the interior manhole covers.

Shirley Nichols, who also worked at the office, was keenly interested in the history of the elevator. I had a treat to offer her. Russell Anderson, who commissioned the elevator, wrote a letter of recommendation for my grandfather’s new company on May 6, 1949. The Traer elevator was an example of Grandpa’s work before he went out on his own after working for J.H. Tillotson, Contractor. I gave a copy of the letter to her along with a photo my grandfather took during the elevator construction. In return, she gave me another construction photo and some historical pictures of the town.

Finally, my hungry and thirsty children came into the office, and the visit was pretty well over. Don’s brother Greg came in after meeting my husband in the parking lot. He wondered who had dropped by. But it was time to get on the road again, before the complaints got too shrill.

The good people of the Grafel farm made us feel very welcome, and gave us a window into the Traer elevator’s past. I’m glad we were able to see it while it still stands.

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Gary Rich explains wheat farming in Colorado and Kansas

by kocart

 

Heat waves rising over a field of winter wheat in Goodland, Kan. Photo by Kristen Cart.

By Gary Rich

Here is Agriculture 101. I will tell you something about wheat.

There are two types of wheat. You have hard and soft wheat. Hard is considered winter wheat, whereas the soft is considered spring wheat. Winter wheat is planted in August or September. It is harvested the next summer. Spring wheat is planted in the spring, and it is harvested in August or September.

There are different types of winter and spring wheat. Some will produce better yields under normal growing conditions.

Our Colorado wheat fields that were just harvested will not be planted again until August 2013. Farmers leave the field idle for a year. This is done to keep the moisture in the ground, and to preserve some of the minerals for growing. Here in Colorado, it is called dry farming. When they get ready to plant, they will plant the wheat into the ground, without breaking it up.

A view, two days before harvest, of the Page City, Kan., elevator, built by Johnson-Sampson Construction, of Salina.
Photo by Kristen Cart

Where I was reared, in Kansas, it was wet farming.  We had enough moisture, between the rain and snow. Farmers would use a plow, and plow under the last crop remains, then go back over the field with a harrow, leveling out the ground. Then they would come in with a planter and put the seeds into the ground.

In Colorado, we cannot do this, as we do not have the moisture.

Basically, the states that produce hard wheat are Texas, Oklahoma, Kansas, New Mexico, Colorado, western Nebraska, and South Dakota. States that produce soft wheat are North Dakota, Montana, Idaho, Washington, and Oregon.

Those are just a few basic things about wheat.

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