Tag Archives: architecture

How Tillotson Construction made a good first impression with the Ensign Co-op

by baggyparagraphs

Story and photos by Gary Rich

During the late 1940s and early 1950s many Kansas co-ops were planning new elevators. Grain production was increasing; thus, the old wooden elevators were not large enough. Ensign Co-op, located in Gray County thirteen miles southwest of Dodge City on US-56, needed a new one.

Looking for a concrete elevator with a lot of capacity, the Co-op contacted Tillotson Construction Co., of Omaha, Nebr. I am guessing the elevator was built around 1950 or 1951. Ensign Co-op has since changed hands several times. There are no records or blueprints available.

The first annex, seen right, was of single bins and allowed a path for trucks.

The elevator Tillotson Construction built was of a very unique design. First of all, it did not have a curved headhouse like so many other elevators they were building.

Secondly, this elevator had a double driveway. Many elevators built at that time had a single driveway. The use of semis hauling grain to the elevator was many years away. The only vehicles bringing grain to the elevator were farm trucks and pickups.

When the Ensign Co-op needed further expansion, they contacted Tillotson, which built the first annex east of the elevator. This probably occurred in 1952 or 1953.

The double driveway created some engineering problems. The annex had to be built at an angle from the elevator. This would allow trucks using both driveways a path around the new annex. The first annex was set a distance from the elevator.  Tilloston solved the problem, making the annex with eleven bins. The first bin was a single bin, while the others were double bins.

About 1957, Ensign Co-op was looking at additional expansion. Tillotson was contacted again. They built the second annex, connected to the first, in 1958. Nine double bins increased the total capacity to twenty-nine bins.

Typical of the company’s later projects, the second annex’s manhole covers included the year of construction. All manhole covers inside the elevator and first annex have “Tillotson Construction, Omaha, Nebr.”–but no dates.

Tillotson built the elevator as well as the first and second annexes. The company produced a quality product as the Ensign Co-op kept contacting the company for additional capacity. The Ensign Co-op had to be very impressed with their work. 

This is a rare case where Tillotson built an elevator and then returned to the same town and built several annexes. Generally other construction companies built the expansions.

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Wauneta, Nebraska’s elevator tells a compelling business story

by kocart

Wauneta’s original elevator–built by J. H. Tillotson, Contractors, of Denver–is the centerpiece of the complex.

Story and photos by Kristen Cart

In a sense, writing about the elevator at Wauneta, Neb., is saving the best for last. I visited Wauneta in June and held off writing about it, hoping for documentary confirmation that my grandfather, William Osborn, built it. But my dad, Gerald Osborn, said that he did, and when I visited, the clean lines and design details of the straight up elevator confirmed it.  It was without question one of J. H. Tillotson, Contractor’s efforts. My grandfather led the company’s construction effort in the late forties.

Cindy Fischer of the Frenchman Valley Cooperative

What I found there surpassed expectations. Cindy Fischer warmly welcomed me into the Frenchman Valley Co-op office, and kindly opened up the co-op records room, giving access to the history of the Wauneta elevator. We carefully unrolled blueprint after blueprint on the counter. The records showed that very soon after the original elevator was built, the cooperative found itself short of storage space as the grain boom (helped by federal subsidies) grew. So the co-op went shopping for an annex.

The Treow-Jensen built annex

The familiar name Mayer-Osborn Construction popped out immediately, on an old, yellowed set of blueprints, but the plans did not match what was eventually built. It left me scratching my head until I saw the plans submitted by Treow-Jensen. Ah, hah!  We were looking at competing proposals for the annex, and Mayer-Osborn had submitted two alternatives but was beat out by a lower-cost bidder. Treow-Jensen built Wauneta’s first annex in 1955. Jarvis Construction came in later to complete another annex in 1977.

Gary Rich, who contributes to Our Grandfathers’ Grain Elevators, had visited Wauneta before, and he and I had a protracted debate about what all the blueprints meant, since we found “Holmen and Mayer” on the plans for a building. What we could never settle was the identity of the builder of original elevator, whose plans were nowhere to be found. Eventually, we agreed to leave our diverging interpretations up in the air, all in good humor.

Cindy gave me access to the inside of the straight up elevator. She said that it had been completely redone, so the familiar Hutchinson Foundry manhole covers were absent. The replacement covers gave no indication of the elevator’s builder. Happily, the elevator appears to be ready to take on another sixty or more years of active service.

I wish to thank Cindy Fischer for her kindness and all of her time. We spent a whole morning going through plans, and I borrowed a number of them to be reprinted for my own records. She showed me, for the first time, the sales and engineering aspects of the Mayer-Osborn business. Many of these kinds of records have disappeared over the years, so she afforded a unique opportunity to peer into the past and see Grandpa’s business in a new light.

For that, I am grateful.

Elevator operations

A look at the inside of a concrete elevator in Wichita, Kansas

by kocart

Story by Kristen Cart

The run, at the top of the annex, has a conveyor to deliver grain to the bins. A tripper pushes the grain off the conveyor into the correct bin. Photo by Christopher

Benton, Kansas, was an interesting place to visit if you wanted to learn about elevators. Christopher, a worker for Mid Kansas Co-op at the Benton elevator, had previously worked at their Wichita, Kansas, concrete elevator. He took a few minutes to explain the differences between elevator types when I stopped in to visit during harvest. He also sent me some photos of the Mid Kansas Co-op’s concrete elevator in Wichita taken from the top and from the inside. I had a rough idea how elevators worked, but I had never seen these parts for myself.

The man lift, seen from above, has a platform to stand on and a hand-hold above it. It is essentially a conveyor belt. Photo by Christopher.

The elevator was conspicuously clean. Dust could not be tolerated because of the explosive hazard, and cleaning took place before and during each harvest. This elevator was taking corn from the smaller Benton elevator on the day I stopped in Benton.

The photos show a few of the numerous large elevators in an area north of the city, which leads me to believe that Wichita is a major hub for grain storage and shipment in the Midwest. Except for a few very old elevators in the area they all appear to be in use.

I appreciate seeing some of the inner workings of an elevator. If you get the chance to work at an elevator and get out on top, the view is breathtaking.

A view of one of the huge Wichita elevators from the top of the MKC elevator, giving a true sense of its height. Photo by Christopher

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Benton, Kansas, offers some direct lessons in elevator operations

by kocart

The Benton, Kan., elevator complex.

Story and photos by Kristen Cart

Sometimes while checking out leads about elevators my grandfather was involved with, I’ve made some fascinating side trips. I stopped at a Chalmers and Borton-built elevator in Walton, Kansas, and met the grain manager there, Jeff Snyder. He tipped me off about an operating wooden elevator at Benton, Kansas, also owned and operated by Mid Kansas Co-op, which would make a rare photo opportunity. I made a point to drive up there the next time I had a layover in Wichita.

Loading corn for transfer to a larger elevator.

My earlier visit to Traer, Kansas, left me with questions about why cooperatives have come to rely so heavily on metal bins, and why relatively few new concrete elevators are built. The speed of loading and unloading is one limiting factor for elevators. But on my visit to Benton, I was able to gain some insight into other design considerations.

Benton, Kansas, still uses a wooden elevator with metal siding for part of their storage. Beside it, several metal bins make up the rest of their capacity.  Harvest was going strong when I stopped by. I saw trucks pull up every few minutes to load corn from a large metal hopper near the grain bins, looping through the scales both before and after filling their trailers. A worker conducting the loading operation noticed me by the railroad tracks with my camera, and during a lull he laconically introduced himself, saying, “Just Christopher will do.” He had a temporary job working for Mid Kansas Co-op during harvest both in Benton and in Wichita at their large concrete elevator, where he became well-versed in elevator operations.

Spencer Reams, site manager for Mid Kansas Co-op at Benton, Kan.

Spencer Reams, the site manager, greeted me inside the scale house. According to Mr. Reams, Benton, Kansas, had a unique problem for a region in the grips of a severe drought. Because of very localized rain at just the right times, the area immediately around Benton had experienced a record harvest, up to five percent over any previous harvest.  So the elevator was completely full of corn while the milo and bean harvest was underway. Grain trucks were called in to move the corn to the cooperative’s larger Wichita elevator to make room, as Christopher explained. While I watched, an old farm truck full of milo pulled in to unload into the pit. Meanwhile the grain trucks, once they were loaded with corn and weighed, made the nine-mile trip into Wichita and then returned for more, waiting for the loading hopper to fill before filling up.

A truck dumps milo into the pit where a conveyor would take it to the leg, out of the photo behind a bin on the right. The loading hopper is to the left.

Christopher told me what he thought of the various types of elevators. He said that he preferred the metal bins–they were easier to work around. He showed me a photo of the man-lift that was used in the Wichita concrete elevator, and I agreed that it looked like a harrowing ride. A simple ladder on the side of a metal bin seemed safer. Also, older concrete elevators were crumbling, he said. For one thing, during freezing temperatures, trapped moisture could cause the concrete to crack and flake. It could be patched, but much like a road bed, eventually the elevator would become unserviceable and unsafe.  Though he did not comment on Benton’s wooden elevator, it was apparent that for various reasons these wooden structures were becoming harder to keep within regulatory bounds. It is very remarkable, in fact, to see one still in operation.

Each storage facility apparently has its advantages and drawbacks. One of the chief advantages of an elevator is its existence–if it is standing and in any way serviceable, it will be used. Its life ends when it can no longer keep up with demand, and when it becomes cheaper to build a new one than to repair or upgrade an old one. So each year more of the old landmarks go missing, to be replaced by the plain and common metal bin.

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Tillotson Construction’s Giddings, Texas, elevator rose by 10 feet per day but then disappeared entirely

by baggyparagraphs

By Ronald Ahrens

The Fairmont Foods Co. elevator that Tillotson Construction Co. built in Giddings, Tex., around 1945 became the hub of a busy and diverse agricultural service, one that had started a decade earlier.

As part of its Giddings operation, Fairmont, of Omaha, Neb.–just like Tillotson Construction–ran the largest turkey dressing plant in the Southwest. Every year, over 200 carloads shipped from here for the Thanksgiving and Christmas markets. During other parts of the year, the dressing plant stayed busy with chickens destined for such grocery chains as Weingarten’s, which in 1951 had twenty-five stores in Texas, Arkansas, and Louisiana.

Besides the poultry dressing, Fairmont processed eggs here and had a locker plant described as “huge” in the June 13, 1974 centennial edition of the Giddings Times & News. A hatchery and feed-mixing plant completed the operation.

On July 14, 1955, the Times & News carried the following item:

Fairmont Foods Co. has announced the sale of its feed mixing plant in Giddings to the Nutrena Mills, Inc., of Wichita Falls and Minneapolis, Minn.

Change of ownership will take place officially about July 15. Nutrena is one of the nation’s oldest and largest feed manufacturers. Nutrena feeds are distributed in a 24-state area from the Rocky Mountains to the Southeastern coast and from Canada to Mexico.

Fairmont Foods recently observed the 20th anniversary of their opening in Giddings. Fairmont officials emphasize that they will continue to serve their customers with the poultry processing plant.

The former site of the Fairmont Building has been paved over. Photo by Ray Kirchmeyer.

In 1966, Nutrena remodeled the offices. But few traces of the operation remain today. Tillotson’s Fairmont Building was demolished, and a bare parking lot is found at the site.

Special thanks to Ray Kirchmeyer for providing the photo and historical documents. 

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In 1945, William Osborn worked on Tillotson Construction’s elevator in Giddings, Texas

A Galveston seaside respite for the Osborns and Salroths in 1945

The elevator at Daykin, Nebraska shows a characteristic J. H. Tillotson design

by kocart

The Daykin, Neb. elevator seems to match an unknown William Osborn photo

Story and photos by Kristen Cart

William Osborn photo ca. 1947

My husband and I took a day trip to look at some elevators in June, letting the kids off the hook and sparing ourselves their groans and complaints as we toured the countryside. Daykin was one of our stops. This J. H. Tillotson, Contractor elevator was built in 1947, according to my grandfather, William Osborn. He listed it among his previous projects when he was interviewed during construction of the McCook, Neb. elevator. As I went over the photographs for this post, I noticed, with excitement, that the photo matches one of grandpa’s unidentified photographs in every detail: The concrete driveway has the same inset from the corners, and the windows of the scale house match perfectly.  A mystery has been solved.

No one was about when we stopped to see the elevator, just before sunset. There was something beautiful about the scale house with its big, multi-paned windows, its blue trim, and its corner detail, with the elevator rising precipitously behind it.  I have admired all of Grandpa’s projects for their spare good looks.  I wonder how he saw these buildings.  It must have given him great satisfaction as he looked upon a completed project–or was it mainly relief? I know he loved tropical fish. He must have appreciated beauty for its own sake–at least a little bit. Was he too close to the elevators to see what I see? In certain light and at certain times, a beautifully done elevator takes your breath away.

The elevator at McAllaster, Kansas, proved to be a missed opportunity

by kocart

McAllaster, Kan., photo by Gary Rich

Story by Kristen Cart

Sometimes our elevator quest ends in a dead end, without definitive answers. In the case of McAllaster, Kan., we had only an old photo belonging to my grandfather, William Osborn, to go on, and Gary Rich and I never got any independent confirmation of the builder. When I went to visit the elevator two months ago, nothing was left and there was no sign it had ever existed.

William Osborn photo

Gary Rich tried hard to get information about the builder, after he had gone to McAllaster to photograph the elevator. Both of us made calls to the cooperative. But all we were able to confirm was that it was slated for destruction sometime this year. It was shut up tight, of course, when Gary went to see it, and, no man-hole covers were visible from the outside. The only clue we could find was an old photo of one of grandpa’s projects, which was probably built for J. H. Tillotson, Contractor, of Denver, Colo., judging by the style. The caveat was that quite a few others similar to this one were also built, and some of them have long since disappeared.

Gary Rich photo

Elevators like those at Daykin, Fairbury, and Bradshaw, all in Nebraska, were built in a similar style, so the only clues to their builder are external to the main house: elements such as windows, driveways, office buildings, and loading chutes can be compared to details in my grandfather’s old photos. Of course, if we have independent verification, such as contemporary newspaper accounts or my dad’s memories, it makes our lives easier, since only one of grandpa’s photos has any caption. Daykin and Fairbury have both been verified in this way.

When the photo above is compared with the photos taken by Gary Rich of the McAllaster elevator, it shows just enough difference to dash our hopes for an identification. The building behind the driveway appears to be attached, and the windows don’t match our photos of McAllaster. So we are at a frustrating impasse. We still don’t know the identity of the elevator in grandpa’s photo, and we still don’t know the builder of the McAllaster elevator, though we suspect it was a J. H. Tillotson project. With no way to verify it, we are at the disappointing end of our quest.

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In Monument, Kansas, the elevator is closed to visitors and its story sealed

by kocart

Story and photos by Kristen Cart

I approach this post with a little bit of trepidation, since the Monument, Kan., elevator does not invite tourists–even those with family connections. It is operated by a large corporation which primarily supplies corn for ethanol. It seems that an overly inviting manager might be risking his job, so I contented myself with photos taken from off of the property. But I was able to cobble together some information about it, from a variety of sources. Suffice it to say, it would not be prudent to reveal all of them.

A view of the Monument, Kan., elevator, taken from off-property. Visitors weren’t permitted at the facility.

I was able to determine the builder for the stand-up elevator with its integral head house. The manhole covers are stamped with the company name of J. H. Tillotson, Denver, Colo. The annex on the left has unmarked ports, but the annex on the right has man-hole covers stamped with the company name Mayer-Osborn. I did not see any of the ports for myself, so I am relying on secondhand information. But my grandfather apparently made a return trip after building the original house.

The original elevator was built for a Mr. Bertrand, whose son is still living. The elevator once had a brass plaque installed, which has since been removed and may still be with the Bertrand family. There were also early photographs of the elevator, and it is believed that they went with the plaque.

I spoke with a gentleman named Fred Wassemiller, who said, “These elevators were the best thing going–they should have kept building them.” He also said it was too bad that the “old-timers around here are gone.”

Apparently, they could have told me a lot.

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Flat storage for corn extends capacity at locations like Mitchellville, Iowa and Traer, Kansas

by kocart

Story and photos by Kristen Cart

Flat storage at Traer, Kan., for farm equipment, and an unused elevator.

During the heyday of elevator building, no sooner did an elevator go up, than it filled up, and left a town wanting for storage. The first option was to add an annex. But where economics dictated, cooperatives resorted to the simple expedient of horizontal storage. In the Farmers Elevator Guide during the 1940s and 1950s, between the slick ads for elevator builders, companies advertized Quonset-style buildings for flat storage.

A common sight in Nebraska and Kansas are long, flat piles of corn covered in tarps held down with old tires. At one grain facility, I saw a front-end loader filling grain trucks from one end of one of these great corn piles. At another, workmen were hurriedly applying tarp and tires in advance of a rainstorm. It seems the demand for ethanol has once again ramped up corn demand beyond the capacity of vertical storage facilities, or at least the ability to pay for them.

Mitchellville, Iowa: the Heartland Co-op elevator with the former feed mill and dryer. One of the two old flat-storage buildings for corn is in the foreground.

At two of the sites I recently visited, where the Tillotson-built elevators became insufficient for their purpose within a few years, I saw examples of  corrugated-style flat-storage buildings that were added after the original elevators were filled to capacity. These  served during a brief stretch of time until replaced by more modern, efficient bins, when the buildings found other uses. They were well suited for many farm needs since they could house virtually anything and were built to endure, once their corn storage days ended.

Mitchellville, Iowa, a site where an elevator built by Tillotson Construction of Omaha operates, has two such buildings.  They look like ordinary metal buildings, but the tip-off to their special use is the ladder leading to an opening in the roof where the auger operates. Both buildings have new jobs since the large annex additions were built beside the old elevator–one is a machine tool shed, and the other handles seed.

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Idaho corn stored under a tarp is loaded onto grain truck.

 

Gary Rich’s analysis reveals subtle aspects of Mitchellville, Iowa, elevator operation

by baggyparagraphs

Story by Gary Rich
Photos by Kristen Cart

There are several possibilities as to why Heartland Co-op’s Mitchellville, Iowa, elevator would only use rail service for shipping out its grain. The most obvious one is that this might be a shuttle operation. Whether corn or soybeans, the company that receives the grain might have a contract with the elevator specifying shipment of a certain number of carloads per week. It is probably a larger-name company, and they could be paying for the shipping charges. This would keep their operation from having to shut down for lack of grain.

The photos appear to show nine or ten covered hopper cars at the elevator’s far right. In the view at top, we see yellow markings on the rail on the elevator track. This is known as the “clearance point.” You can’t have cars sitting beyond these markings without “fouling” the main line. The following links to lexicons of railroad terminology will explain both terms:

http://www.icrr.net/terms.htm
http://cfr.vlex.com/vid/214-7-definitions-19944901

Here’s an illustration why it’s cheaper to move grain by rail. The amount of grain in one covered hopper car leaving the elevator equals three semi-trailer loads. If you load ten hopper cars, you’re probably looking at an equivalent of around thirty-three or thirty-four semi-trailers. If the plant that receives the grain is over 200 miles from Mitchellville, it would take more than a week to move all that grain over the highway.

Indeed, if the plant is 200 miles away, you also have to consider the amount of time a trucker can work. He wouldn’t be able to cover two round-trips per day. And besides, the trucker’s charge of something over $4.00 per mile might erode all profit for the grain operation.

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